A Green Chemistry Module Nucleophilic Aromatic Substitution Presidential Green Chemistry Challenge Award Elimination of Chlorine in the Synthesis of 4-Aminodiphenylamine.

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Presentation transcript:

A Green Chemistry Module Nucleophilic Aromatic Substitution Presidential Green Chemistry Challenge Award Elimination of Chlorine in the Synthesis of 4-Aminodiphenylamine. A New Process Which Utilizes Nucleophilic Aromatic Substitution for Hydrogen

S N Ar Mechanism - addition / elimination

Benzyne Mechanism - elimination / addition Step-wise formation of Benzyne

Evidence for the Benzyne Mechanism Trapping in Diels/Alder Reaction Substrate Modification – absence of  hydrogens Isotopic Labeling

S N 1 Mechanism

S NR 1 Mechanism

Brown Chemistry Route to 4-ADPA

Atom Economy of the Traditional Chemistry Reagent formulaReagent FWUtilized AtomsWtUnutilized Atoms Wt 1 C 6 H 6 786C,4H532 H2 2 Cl Cl70 3 HNO N141 H, 3 O49 4 C 7 H 7 NO1216 C, 6 H, 1 N921 C, 1 O, 1 H29 5 K 2 CO K, 1 C, 3 O98 6 H 2 22 H TOTAL 43212C,12H, 2N 161 2C,4H, 2C,2K, 7O248

Brown Chemistry Nucleophilic Aromatic Substitution for Chlorine  Large amount of chlorine storage handling  Waste stream components inorganic salts organics  Large amounts of water consumed  Heavy metal catalyst

Nucleophilic Aromatic Substitution for Hydrogen General Mechanism

Flexsys Route to 4-ADPA Base-Promoted Coupling Reaction

Flexsys - Anaerobic Oxidation to 4-NDPA

Flexsys - Intermolecular Oxidation Pathway

Atom Economy of the Flexsys Chemistry Reagent FormulaReagent FW Utilized Atoms WtUnutilized AtomsWt 1 C 6 H C, 4 H762 H2 2 HNO N141 H, 3 O49 3 C 6 H 7 N936 C, 6 H, N921 H1 4 H 2 22 H TOTAL C, 12 h, 2 n184 4H, 3O 52

Green Chemistry Advantages for Nucleophilic Aromatic Substitution for Hydrogen  Reduction in chemical waste generation elimination of 74% of organic waste 99% of inorganic waste  Eliminates use of chlorine  Reduction in waste water more than 97% savings  Eliminates use of xylene a SARA chemical  Improves process safety lower reaction temperatures