Introductory Presentation on PRM R3.01

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Presentation transcript:

Introductory Presentation on PRM R3.01 24 April 2017 CONFIDENTIAL Internal Use only

Schedule and ordering information Competitor Information Index PRM R2 Review PRM new development - R3.01 Market information R3.01 major new features PRM Road map Schedule and ordering information Competitor Information Confidential

PRM R2 Review Confidential

PRM Revision history (Sales Release) 2001 2002 2003 2004 2005 2006 2007 Maintenance Alarm -Custom View -Device Security -Trend View 2005/11 Windows Server 2003 Oracle10G Device Viewer for HART HMI Improvement Performance Up R2.20 - 20,000 tags - Windows XP - Oracle 9i - Multi Server - Calibrator Support - HART Multiplexer Enhancements - Audit Trail Enhancements 2005/5 R2.10 Maintenance Alarm STARDOM HART Module Connection to Multiple COM Ports Add HART Multiplexer 2004/10 R2.06 2003/9 R2.05 - Advanced Diagnosis - STADOM Interface - Device Template - Database Maintenance 2003/1 R2.04 2002/8 - HART Enhancement - PLUG-IN - CMMS Interface R2.03 2001/9 - HART Communication - P+F Mux R2.02 2001/1 - FF-H1 Communication - 10,000 Tags R2.01 Evolution Map for PRM Windows2000 WindowsXP 2002/1 2000 Server 2003 Server 2003/5 Confidential

CS 3000 order intake Confidential As of Oct. 2006 The rate of Fieldbus to LHS/M5100 (builder) 2001 2002 2003 2004 2005 2006 FF-H1 4% 11% 9% 16% 12% 18% HART 2% 13% 21% 32% 29% PROFIBUS - 5% 14% 20% of FCS connect Fieldbus network. In regard to projects number, 35% projects are Fieldbus projects. Total Projects Number FF-H1:229, HART: 428, PROFI:160 (Basic Software license) Confidential

PRM Order Intake Confidential PRM (Standard) Total 292 As of Oct. 2006 Stardom 4 system Confidential

PRM order intake for HART As of Oct. 2006 Total 292 packages installed PRM (Standard) with HART is over 80% Confidential

PRM New Development - R3.01 New developments for higher level asset management Confidential

First and progressive step for ‘VigilantPlant’. Aims First and progressive step for ‘VigilantPlant’. Plant Resource Management R3 shows how will we realize ‘Asset Excellence’. Favorable online operation from PRM R3 Complete utilizing of field communication, derive online monitoring over the plant, enable remote maintenance for the field devices. Evolution on diagnosis from PRM R3 lead to predictive and proactive maintenance, leaving from conventional ex post. Confidential

The clear path to Asset Excellence Continuous improvement + Sustainable Advanced Diagnostics + Predictable + Maintainability Available Quality & Reliability Reliable Confidential

PRM value proposition evolution in R3 Core Integrated Maintenance Platform Online Maintenance Core Predictive Diagnostics Core Device status viewing Advanced Diagnostics Maintenance Information Management Maintenance Alarm Audit Trail Tuning, Adjustment & Calibration R3 focus Confidential

Market Information New developments for higher level asset management Confidential

Maintenance management implications A recent survey of maintenance management effectiveness in U.S. revealed that: Maintenance costs can represent between 15 and 60% of the cost of goods produced One-third of all maintenance costs is wasted as the result of unnecessary or improperly carried out maintenance U.S. industry spends more than $200 billion each year on maintenance of plant equipment and facilities The result of ineffective maintenance management represents a loss of more than $60 billion each year The immediate connotation of Asset Excellence is probably maintenance management, so let’s start there. A recent survey of maintenance management effectiveness in U.S. revealed that: Maintenance costs can represent between 15 and 60% of the cost of goods produced One-third of all maintenance costs is wasted as the result of unnecessary or improperly carried out maintenance U.S. industry spends more than $200 billion each year on maintenance of plant equipment and facilities The result of ineffective maintenance management represents a loss of more than $60 billion each year This means that there is quite a room for improvement in maintenance management today, where comprehensive and well-integrated solutions are still in short supply. Source: An Introduction to Predictive Maintenance (2002) Keith Mobley Confidential

Operational effectiveness implications Plant Asset Management (PAM) Offer Solutions Beyond Maintenance to Operations % Improvement Beyond Maintenance Asset Performance Workforce Efficiency Plant Availability Product Defects Production Downtime Spare Parts Inventory Costs Furthermore, with the very high level of capacity utilization we see today in most process industries, effective plant asset management has far reaching impacts on ongoing operational aspects beyond maintenance cost reduction. According to the ARC’s Advisory Group, effective Plant Asset Management solutions can reduce production downtime by 20%, prevent product defects by 10%, improve workforce efficiency by 20%, and improve overall asset performance by 30%. Unplanned Breakdowns -60 -40 -20 20 40 Source: ARC Advisory Group Confidential

R3.01 Major new features New developments for higher level asset management Confidential

Supporting SQL Server as PRM database Major new features Supporting SQL Server as PRM database SQL Server is bundled in PRM To provide easy installation and upgrade ProSafe-RS integration PRM access HART device connecting with SCS Support DTM works Maintenance alarm enhancement Integrated CAMS for HIS (CS 3000 R3.08 function) PRM client enhancement Utility functions Collaboration with FieldMate Advanced Diagnosis enhancement Confidential

Full renovation and New added. Overall Full renovation and New added. Getting more user friendliness, to facilitate developments on diagnostic application. Real performance enhancement, to expand capability for diagnosis application. Widen integration capability. Getting incomparable functionality and connectivity with others. Confidential

Supporting SQL Server as PRM database Renewal database platform Confidential

Easy installation and setup Easy quotation Easy customer evaluation Merit of SQL Easy installation and setup No need special installation manual Easy quotation No need additional database license Easy customer evaluation Release oracle license limitation Confidential

Simplified software installation procedure Easier upgrade from R2. Easy installation Simplified software installation procedure Easier upgrade from R2. Automated database conversion from R2 (Oracle) to R3 (SQL) Anything you can do, but Nothing you can do. Confidential

Easy software installation R2 Installation Procedure R3 Installation Procedure Oracle Installation PRM Installation - Select software package - Enter license number PRM Installation - Select software package - Enter license number Oracle Configuration - Listener - TNS PRM configuration - HIS OPC Server Name PRM configuration - Oracle TNS - Field communication Server Name - HIS OPC Require to install Windows with service pack, Vnet (Vnet/IP) driver and HIS OPC client Confidential

The upgrade procedure in the same PC Step 1 PRM R2 A PRM is updated to R3.01. Database is converted into PRM R3 automatically. Uninstall Oracle manually PRM R3 Step 2, if required Install additional package or expand number of devices for PRM server. Note: Please be sure to back up a PRM R2 database before upgrade. Because a PRM R2 database is deleted by upgrade installation. Confidential

The upgrade procedure which updates PC Existing PC Step 1 PRM R2 A PRM is updated to R3.01. Database is converted into PRM R3 automatically. Step 2 PRM R3 Export PRM database to external media Step 3 A PRM install to New PC. Import PRM database PRM Database New PC Step 4, if required Install additional package or expand number of devices for PRM server. PRM R3 Note: Please be sure to back up a PRM R2 database before upgrade. Confidential

Ordering requirements for version up Version up procedure Version up from R2.xx to R3.01 can be ordered in the standard procedure. Version up license is provided at the special price , including SQL Server license fee. PRM software medium and IM medium as standard order No need Tokuchu request Confidential

ProSafe-RS integration Improve Safety Instrumented System (SIS) device management Confidential

Improve SIS device Management Improve Safety Instrumented System (SIS) device management. The benefits of PRM apply directly to a SIS, enabling automatic logging of proof test results and more efficient checkout of safety instrumented functions. PRM is uniquely supported in that separate User Security is provided for devices connected to a ProSafe-RS. Confidential

ProSafe-RS HART modules ProSafe-RS R1.02 will release following HART I/O modules: SAI143-H: AI module with HART communication (4 to 20mA,16-channel) SAI533-H: AO module with HART communication (4 to 20mA,8-channel) PRM R3.01 connect and manage safety HART devices on ProSafe-RS. Confidential

PRM architecture Confidential Historian DB ENG HMI Controller ProSafe-RS SCS Field network Confidential

PRM will support PLUG-IN ValVue2 for a safety HART valve. PLUG-IN ValVue2 can execute PST (Partial Stroke Test) for SVI-II. Allowed to call up ValVue 2, and receive from test results PLUG-IN ValVue 2 provided from DRESSER. Under development, Early 2007 will provide. Confidential

What is PST Traditional thinking is that a full stroke test is necessary to maintain a high SIL rating. This often means production interruption or redundant valves, increasing lifecycle costs or capital costs. Suddenly the benefits of using SILs are offset by the higher hardware and lifecycle costs. Utilize partial stroke testing and incorporate a valve inspection and maintenance program that will detect slow materials degradation. Partial stroke testing is a method where the SIS valve is typically close about 10-20% and back in a short period of time. Confidential

Sample work flow of PST 1. Call ValVue2 PLUG-IN by right mouse click. 2. Set up the schedule of PST on ValVue2. 3. Error detected by PST, which is appeared in PRM client display. <Title Message > Partial Stroke Test Error <Model Name (Object Name)> SVI-II (FV001) <Location> DevicePath=MYPJT-0101-1001 <Action> Recommend action should be 4. Check error details on ValVue2. Confidential

Support DTM works New developments for higher level asset management Confidential

DTM Works Executable from FDT, favorable GUI. FDT/DTM initiative DTM Works Executable from FDT, favorable GUI. Tools apt for devices, offered by vendor. Suitable GUI for calibration, configuration. Substitute for conventional, proprietary HART Menu Window, HART Offline Parameters Window Confidential

by right-clicking, or from the Tool window. (executable from vendors) DTM Works is, Start ‘DTM Works’ and ‘HART Device DTM’ by right-clicking, or from the Tool window. DTM Works (executable from vendors) Confidential

DTM works support diagnostics solutions Actuator, valve Performance Diagnosis Process or Equipment Area monitoring Consistency Loop & Equipment Device Electronics Process interface sensor, impulse lines Message Handling PRM Alarm Handling System Knowledge Configuration & Condition display DTM PAA PRM Advanced Diagnostic Applications Diagnostic engine & algorithm Device Knowledge Application / Process Knowledge Device Sensors Device Device diagnosis AP plus individual settings Sample application Confidential

CommDTM Communication I/F, like a protocol stack. Appendix.1 ~ FDT/DTM CommDTM Communication I/F, like a protocol stack. Invoked via generic I/F defined consortium. Given in ActiveX form as well DeviceDTM. Each transmission follows configuration accordingly. FDT Frame Application DeviceDTM.3 DeviceDTM.1 DeviceDTM.2 CommDTM.1 CommDTM.2 CommDTM.1 Substantial topology shall be mapped into connection relation. CommDTM.3 Hardware Adaptation Layer Confidential

Appendix.2 ~ FDT/DTM (contd.) How does FDT/DTM work? The essential parts of FDT technology are the frame application (FDT Frame) and the so-called Device Type Managers (DeviceDTM and CommDTM), which are available for field devices and communication equipment. The two components could be likened to the Print Manager in a Windows Office program and the Print Drivers that must be installed to make printers work and which contain a graphical user interface for their configuration. Confidential

Appendix.3 ~ FDT/DTM (contd.) Nested Communication FDT also includes the concept of Nested Communication so that with the aid of CommDTMs, the communication hierarchies found in the plant can be replicated simply in the hosting configuration tool. In this way, the FDT architecture eliminates the integration problems that normally occur when different devices must communicate with each other. It also provides transparent access to data at all system levels. Confidential

Appendix.4 ~ FDT/DTM (contd.) CommDTM) For communication equipment, such as gateways, multiplexers and other hardware interfaces a CommDTM is required. Like any communication driver, this converts data from one protocol to another, but with the difference that the integration into the system is via a standardised FDT rather than a proprietary interface. This means that users wishing to integrate existing communication equipment into a FDT frame application require only the corresponding CommDTMs. Similarly, vendors need only modify their existing drivers to include a FDT interface and their equipment can be integrated into any FDT frame application. Device DTM) The device DTM is a software driver developed by the device manufacturer for each of his devices or group of devices. The DTM encapsulates all the device-specific data, functions and management rules such as the device functions, its communication capabilities, internal data structure and dependencies as well as the user interface elements. It provides functions for accessing device parameters, configuring and operating the devices, calibrating, and diagnosing problems. DTMs can range from a simple user interface for setting device parameters to a highly sophisticated application. They may perform complex calculations for diagnosis and maintenance purposes or display results in the form of curves, trends and other graphical elements. FDT Frame Application) The FDT frame communicates with the hosting or stand-alone application and the device drivers via a set of standardised interfaces. All data are exchanged through these interfaces, including those generated within the application for engineering, DTM management and device configuration. It is no longer necessary to use proprietary interfaces to operate devices or build up communication paths. Frame applications can be device configuration tools, control system-engineering tools, operator consoles or asset management tools. The frame application is also open to all communication technologies, e.g. for HART®, PROFIBUS® and FOUNDATION fieldbus™. Proprietary service bus protocols can also be integrated simply into the frame application because of the standardised interface. Confidential

Maintenance alarm enhancement Integrated alarm management Confidential

Maintenance alarm enhancement Support OPC AE Server for PRM, CAMS (consolidate alarm management system) for HIS integrated PRM maintenance alarm. Confidential

Maintenance Technician Integrated A&E Operator Maintenance Technician Historical A&E Viewer Real-time A&E monitor Historian Shelving Eclipsing Attribute addition Normalization Re-classification Filtering Sorting Load shedding Grouping Suppression A&E acquisition CAMS for HIS Alarm Alarm CS 3000 Stardom ProSafe-RS PRM Confidential

PRM client enhancement More easy operation Confidential

Favorable to Operation and Maintenance Searching on device parameters in database. Allowed to retrieve device records with matched keys, device class, parameter and its value. All results can be exported to CSV format. Ensuring commissioning and inspection. Easy confirmation for block modes. Easy checking, if done everything or not. Confidential

Parameter Searching Confidential

Collaboration with FiledMate Collaboration work Confidential

FieldMate positioning Off-line On-line Ideal for connection to individual field devices in the field or maintenance house Modem and interface card provide serial connection between FieldMate and field device(s) Let’s now look at how we employ AMS into a plant. Here is a typical AMS starter package that consists of a PC running AMS, a HART Modem, and HART devices. This arrangement is typically used to configure and calibrate devices in the maintenance ValveLink, ProLink, 3095MV Engineering Assistant can all use the same HART Modem. This package can be priced as low as $2033 plus HART Modem. Field network Maintenance house PC or Laptop Confidential 4 4

Collabration with FieldMate Support to upload audit trail of FieldMate PRM can import operation records from field working performed with FieldMate. PRM R3.02 will enhance data linking functions Support bidirectional data exchange between PRM and FiledMate. Data transfer (FieldMate -->PRM) Data transfer (PRM <-- FieldMate) Confidential

Utility Function Useful function Confidential

HART Multiplexer Maintenance Tool Back Ground Some Multiplexer cannot detect new device information. When exchanging HART device or changing connection, PRM can not detect New device and New wiring information. To fix above situation, HART Multiplexer Maintenance tool is released. Confidential

Reset command Rebuilt command Status update command Supported command Reset command The device information which Multiplexer holds is cleared. Rebuilt command The deice address information which Multiplexer holds is updated. Status update command The information which Multiplexer has is displayed. Device ID Tag Vender ID Device Type Device Revision Confidential

Advanced diagnosis enhancement Provide Insight Suite AE platform Confidential

The clear path to Asset Excellence Continuous improvement + Sustainable Advanced Diagnostics + Predictable + Maintainability Available Quality & Reliability Reliable I recap these four stages. The first stage of “The clear path to Asset Excellence” is “quality and Reliability”. “Reliability”, nevertheless to say high reliability is the foundation of Yokogawa products, systems, solutions and project execution. From the first stage Yokogawa is difference from the others. Our new product named FieldMate” steps the stage up to next “Availability” with strong maintainability. FieldMate has many unique features in it. FieldMate is not simple configurator, but it is designed for field operator strengthen tool. FieldMate is new Yokogawa differentiator. PRM (Plant Resource Manager) armed with new weapon of “Advanced Diagnostics” promises customers new stage “Predictability”. Once customer gets high reliability, high availability and high predictability, customer wants to enjoy them for long time or wants to enhance them more. Sustainability is the next stage. The enabler is “InsuiteSuite AE” which is new idea to support customer’s asset in whole plant life cycle. These stages and the enablers lead customers to out final goal of VigialntPlant at Asset Excellence. This is the story of “Yokogawa clear path to Asset Excellence”. Confidential

Necessary performance for PAA Resolve conventional bottle necked. Tremendous improvement, about 20 times. One from data acquiring engine. (field communication) Another from data storing interface. (SQL server) Both said portions have been critical. required periodic data access to more than one field device. *) PRM Advanced diagnostic Application: PAA Confidential

Advanced diagnosis (optional) Historian for diagnosis Automated collection of device parameters. Allowed to voluntarily address parameters. Necessity data to develop the diagnosis algorithm. Generic diagnosis tool Displaying stored data in trend window with upper and lower threshold. Easy checking for variation on associated data in historical view. Enable to arbitrarily change the scale of range and duration in the trend window. Confidential

PRM Road Map PRM future direction Subject without notice change Confidential

VigilantPlant master roadmap Production Excellence Production Excellence Asset Excellence Production mgt Asset Excellence Asset mgt Safety Excellence Alarm mgt, DCS-SIS integration Safety Excellence PE launch VigilantPlant Operational Excellence solutions completion VigilantPlant evolution VigilantPlant & SE launch AE launch FieldMate, PRM, InsightSuiteAE ProSafe-RS The successful release of the ProSafe-RS last year spearheaded the Safety Excellence initiative. With the planned upgrade to the ProSafe-RS system and expansion of our safety field instrumentation, the Safety Excellence initiative continues to evolve. Meanwhile, what’s new this year is a step change in our Asset Excellence initiative, involving a number of new and innovative solutions. To support our customers’ ongoing efforts to ensure optimum asset availability and maximum asset utilization, Yokogawa proposes the clear path to Asset Excellence and starts delivering its enablers. Incidentally, in parallel, YHQ will start front-end investments for the next phase of our Production Excellence initiative, where we envision a step change in our production management offering towards 2007 and 2008. With this clear focus and prioritization, we keep building value-added solutions in line with the VigilantPlant master roadmap. ProSafe-RS on Vnet/IP 2006 2005 2007 2008 2009-2010 Lifecycle Excellence Confidential

2006 Focus: Asset Excellence Excellence in production, asset, and safety sustained over the life cycle of your plant Asset Excellence: for Asset availability and utilization Production Excellence: for operational agility and     adaptability Safety Excellence: for health, safety, and environmental (HSE) protection Sustained over the life cycle of your plant Again, our focus for 2006 is Asset Excellence. You will hear all about our Asset Excellence today, so I’ll leave the details for Konishi-san and the rest of the crew, but let me touch on a few points that might help set the stage for the following sessions. Confidential

Plant Asset Management Advanced Diagnosis Maintenance alarm CMMS/SAP Connectivity Remote Maintenance Device performance Trend graph Close Field device status DCS hardware status Network status Field Controller/IO IT Confidential

Diagnostics in automation systems Graphical IOM Report FIO Diagnosis ENG System Bus Field Device diagnosis ENG HMI Controller ESD Fire & Gas Confidential

Schedule and ordering information Not technical but important for your business Confidential

Model codes for PRM package PRM packages: PRMSET PRM basic set SSS7700 PRM server SSS7710 PRM client SSS7720 Field communication server HART interface is including as a basic software license SSS7711 Document calibrator I/F (Fluke 743B/744) SSS7740 PRM advanced diagnostic server SSS7750 Plug-in ValveNavi NTPS220-S11 PRM diagnostic AP S/W development kit Order for SSS7730 (Interface for CMMS) is terminated. PRM media: SSSSM02 Software Media for PRM SSSSD02 IM Media for PRM SSSAM02 PLUG-IN Application Media for PRM Confidential

Changed option code for PRM server Model SSS7700-A (PRM server for expansion) changes option code. Number of devices (number of connecting devices) can be added by 1000 device unit. /T01: add 1000 units of connected devices /T02: add 2000 units of connected devices Confidential

Version upgrade license Version up license PRMSETRU PRM basic set SSS7700RU PRM server SSS7710RU PRM client SSS7720RU Field communication server SSS7711RU Document calibrator I/F (Fluke 743B/744) SSS7740RU PRM advanced diagnostic server After version up to R3, existing SSS7750 PLUG-IN ValveNavi can be continuously used. Note: PRM server’s number of connected device specifies same as the number purchased in R2. If you expand device number, please order PRM server for expansion license separately. Confidential

Operation environment Server and client PC OS: Windows XP professional SP2 Windows 2003 Server SP1 Windows 2003 Server R2 RDB: SQL Server 2005 SQL is bundle in PRM Server PC hardware requirements PRM Server Hardware Requirements (without Advanced Diagnosis Server) Confidential

Sales release seminar Sales release Order acceptance Start of shipment R3.01 release schedule 1 of 2 Sales release seminar Starts from July 26, 2006 Sales release On July 26, 2006 Order acceptance Start of shipment On September 27, 2006 Confidential

Order registration R3.01 release schedule 2 of 2 R3.01 orders which require to be delivered by the “end of November 2006” need to be registered in advance on the web: < http://globalcyber.jp.ykgw.net/fse/A01/deliveryPRM-e.htm> Confidential

Schedule for sales promotional documents 1 of 2 Catalog: PRM R3 (Bulletin 33Y05Q10-31E) Early September, 2006 Leaflet : PRM R3 for executive GS: July 26, 2006 TI : End of December, 2006 PS: July 26, 2006 Engineering Guide: End of October, 2006 Including commissioning guide Confidential

Schedule for sales support documents 2 of 2 Presentation tools For internal training: July 26, 2006 For users: August 4, 2006 FAQ: August 4, 2006 Quotation guides: End of September, 2006 Confidential

YHQ’s support dept. for overseas affiliates Sales Systems Solution Marketing Group of Systems Marketing Department Engineering Technology Development Department of Global Engineering Center (ETC) Service YHQ Global Service Center Confidential

Competitor Information Confidential

Competitor Information DCS Asset Management Industrial IT System 800xA Asset Optimization Asset Manager PKS Process Device Manager (PDM) SIMATIC PCS7 V6 Emerson AMS We finished analysis AMS. AMS release three type product. AMS, AMS inside HART( have to install Delta V system) and AMS inside for FF( have to install Delta V system). FF and HART have to divide management database. They can not integrate database and operation interface. Mainly, AMS HART has many function. But AMS for FF is developing. ABB Optimize IT ABB has many system products. And it is difficult to categorize their products. Industrial IT is their concept name of Process Control Systems. Freelance, Symphony-harmony, Symphony-Melody, and so on. Asset Optimization supports Maintenance Triggers (Plug-in application, but customer have to develop it), IFS Maintenance Management (CMMS inter face), Audit Assistant and Documentation Organizer. Invensys Avantis Solution Avantis Solution is CMMS or MES solution. It is not field device management system. Honeywell PKS PKS supports Field Device Management function. @sset.MAX support Avantis Solution Infusion Confidential

Good selling! Confidential