Jon Peterson OSI Software, Inc. PI Batch Database Jon Peterson OSI Software, Inc.

Introduction PI Server Databases Programmatic Interfaces ActiveX. OSI and ActiveX based interfaces. Tools for applications OSI Products. Controls, applications ISV and system integrators User’s applications Briefly mention why we chose to base a lot of development effort on ActiveX based interfaces.

Introduction, continued PI Batch Database Model and store batch data Map batch data to PI Data Archive Support ISA S88 and beyond PI Module Database Add structure to the PI Data Archive “Display Time” data source resolution This presentation will concentrate on the PI Batch Database. An understanding of the PI Batch Database does require mention of the PI Module Database. The PI Module Database is covered in detail in another presentation, so we will do a quick overview here.

Purpose Batch Industry Demands on equipment modeling Numerous, similar equipment entities Produce a wide range of products Moveable, configurable equipment

Purpose All industries can benefit Complete hierarchical model Add Structure to the PI Data Archive Add organization through PI Point grouping Complete hierarchical model

OSI Brewing Review of PI Module Database Use model of two Brew Kettles

Enterprise: OSI Brewing, Inc. Site: Cleveland Area: Production Line: Phil’s Pilsner Line: Mark’s Stout Unit: Brew Kettle Unit: Brew Kettle

PIModule PIModule is the fundamental equipment element Comprised of: Name PIHeading: Module's hierarchy PIAliases: Collection of Data sources PIProperties: User/Application specific configuration data PIModules: More equipment collections

PIUnit A PIUnit is a specialized PIModule A PIModule set to be a PIUnit can historize batch objects

PIUnit Reactor1 PIAliases PIProperties F9CCFA79-B356-11d3-BA4B-F0C04F428C95 Unit Reactor 1 IsPIUnit = TRUE Version 3 PIAdmin 23-Jan-1999 11-Oct-1999 PIAliases PIProperties

PIModuleDB Summary Easier access to PI Data Archive Model to fit users requirements For example, production requirements vs. maintenance requirements Model supports changes through time Module definable attributes PIProperties collection

PI Batch Database Model and store batch data Map batch data to PI Data Archive Support ISA S88 and beyond

PI Batch Database Design based on previous experience ISA S88: 1. The material that is being produced or that has been produced by a single execution of a batch process. 2. An Entity that represents the production of a materiel at any point in the process. Requires two unique data objects PIBatch PIUnitBatch

PITransferRecordList PI Batch Database Server PIBatchDB PITransferRecordDB PITransferRecordList PITransferRecord PISubBatchDefs PISubBatchDef PIBatchList PIBatch PIUnitBatches PIUnitBatch PIBatchDB PIUnitBatchList PIUnitBatch

PIBatch Encapsulates first definition: “the product being produced” “Batch” of beer Has a start and end time; but not all times significant Associated data may be difficult to store in PI Data Archive

PIBatch Properties Batch ID Product Recipe Unique ID PIUnitBatches PIProperties Start Time End Time

PIBatch Properties Product PIUnitBatches PIProperties String or reference to the PIProducts collection in the PI Module Database PIUnitBatches Collection of PIUnitBatch objects; references to physical batch processing PIProperties Name-Value pairs; used to store application/user specific data A few of the properties deserve more explanation.

PIUnitBatch Encapsulates 2nd definition: “production of material at any point in the process” Definite time of activity Associated data stored in the PI Data Archive Created via interface on a PIModule set to be a PIUnit

PIUnitBatch Properties Batch ID Product Procedure Name PIUnit Unique ID PIBatch PISubBatches Start Time End Time

Creating a PIUnitBatch A PIModule, with its IsPIUnit property set to TRUE supports following method: Function AddPIUnitBatch(bstrBatchID As String, varProduct, pStartTime As PITime, [pEndTime As PITime]) As PIUnitBatch Demonstrate creating a PIUnitBatch

PISubBatch Encapsulates identifiable portions of a PIUnitBatch Operations, phases, steps… Sub-batch hierarchy is preserved Sub-batch definitions are site configurable Not restricted to Operation,phase and step of S88

PISubBatch Properties Name Sub-batch definition Recipe Unique ID PIUnitBatch PIProperties Start Time End Time

PISubBatchDefinitions Defines available sub-batch definitions or types. For example, Operation, Phase Defines hierarchy of sub-batches For example, A phase must be part of an operation Does not define specific instance of a sub-batch

Creating Sub-batches Always part of a PIUnitBatch PISubBatches property of PIUnitBatch Function Add(Name As String, pDef As PISubBatchDefinition, pStartTime As PITime, [pEndTime As PITime]) As PISubBatch Demonstrate creating sub-batches

PITransferRecord Material tracking Genealogy

PITransferRecord Properties Source (PIBatch or PIUnitBatch) Destination(PIBatch or PIUnitBatch) Start Time End Time Quantity Engineering Units Unique ID

Creating Transfer Records Method of the PITransferRecordDb Function Add(pSource As Unknown, pDestination As Unknown, pStartTime As PITime, [pEndTime As PITime], [Quantity], [EngineeringUnits]) As PITransferRecord

Release Schedule Leveraging foundation of PI SDK 1 Harry Smith Bill Vaughan Leveraging foundation of PI 3.x Richard Beeson Rulik Perla Four Developers (4 fold increase!) Configuration tools and controls Richard May Prabal Acharyya ActiveX and Server Components Ken Coates Jon Peterson

Release Schedule Beta Second Quarter 2000 Release Third Quarter 2000 General beta with beta controls and configuration tools Release Third Quarter 2000 PI 3.3 PI SDK 1.1

PI Module Database Server PIModuleDB PIBatchDB PIHeadings PIHeading PITransferRecordDB PIModules PIModule PITransferRecordList PITransferRecord PIHeading PISubBatchDefs PISubBatchDefinition PIAliases PIAlias PIBatchList PIBatch PIProperties PIProperty PIProperties PIProperty PIProperties Hierarchy PIProperties PIModules Hierarchy PIUnitBatches Unit PIUnitBatchRules PIUnitBatch SubBatchLinkage PIUnitBatch PIUnitBatchList PISubBatches PISubBatch PISubBatchDefinition PISubBatches PIProducts PIProduct Same as PIModule except for PIHeading and Unit Hierarchy PIPeople PIPerson

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Empty Title/BigGraphic This is what we just built in the demonstration. Now develop the module “Brew Kettle”. There’s a brew kettle on both our lines. We will use this to demonstrate runtime resolution of data sources.

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Enterprise: OSI Brewing, Inc. Site: Cleveland Area: Production Line: Phil’s Pilsner Line: Mark’s Stout Unit: Brew Kettle This is what we just built in the demonstration. Now develop the module “Brew Kettle”. There’s a brew kettle on both our lines. We will use this to demonstrate runtime resolution of data sources. Unit: Brew Kettle

Unit: Brew Kettle This is what we just built in the demonstration. Now develop the module “Brew Kettle”. There’s a brew kettle on both our lines. We will use this to demonstrate runtime resolution of data sources.

Unit: Brew Kettle This is what we just built in the demonstration. Now develop the module “Brew Kettle”. There’s a brew kettle on both our lines. We will use this to demonstrate runtime resolution of data sources.