QA Workshop at CERN 3-4 November 2011 2011.11.3 Hamamatsu silicon detectors for high energy physics experiments Kazuhisa Yamamura*, Shintaro Kamada.

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Presentation transcript:

QA Workshop at CERN 3-4 November Hamamatsu silicon detectors for high energy physics experiments Kazuhisa Yamamura*, Shintaro Kamada

QA Workshop at CERN 3-4 November 2011 Outline 1.Development and production history of Hamamatsu SSD ( Silicon Strip Detector ) 2.Production flow of SSD 3.Failure analysis 4.New dicing technology 5.Design examination of SSD for HL-LHC

QA Workshop at CERN 3-4 November 2011 Hamamatsu Si detectors for HEP Direct detector Silicon Strip Detector(SSD) Silicon Pixel Detector Photo detector Silicon Photo Diode(PD) Silicon Avalance Diode(APD) Multi Pixel Photon Counter(MPPC)

QA Workshop at CERN 3-4 November 2011 Development and production history of SSD s at Hamamatsu

QA Workshop at CERN 3-4 November 2011 Review of main SSDs made by Hamamatsu for HEP projects

QA Workshop at CERN 3-4 November 2011 Production flow of SSDs 1)Design of Photo masks 2)Wafer process 3)Wafer inspection 4)Dicing 5)Chip proving 6) Visual inspection 7)Packing 8)Test of long time stability

QA Workshop at CERN 3-4 November 2011 Design of Photo masks CAD soft on PC is mainly used for Si detectors. Each coordinates of figures can be inputted by macro program made by EXCEL etc. Photo-mask design of complicated shape like any angle or rounded strips pattern are acceptable.

QA Workshop at CERN 3-4 November 2011 Wafer process About 10,000 of 6 inch wafers are processed per month. We have kinds of process ( PDs, Bipolar photo IC, CCDs, C-MOS ). For SSDs 2,000 wafers per month were processed for LHC mass production. Available type : SSSD or DSSD, AC or DC-coupling, Single or Double-metal Available thickness : 150 to 650um for SSSD, 320um for DSSD Oxidation Photolithography Ion Implantation Poly-Si process Metal Evaporation Passivation

QA Workshop at CERN 3-4 November 2011 CMS-std Cut-off ( on all CMS wafers) contains Std-Baby detector, Test structures designed by CMS, Mos diode, CMS-Monitor diode ( CMS-MD ), etc. ALL cut-offs are kept in envelop and delivered with main detector HPK test structure contains test structures of poly-Si resistance, implant resistance, coupling capacitance, etc. W6A main detector W6A-baby detector ( the same design of W6A main detector ) HPK-Monitor diode ( HPK-MD ) CMS-W6A chip & Cut-offs from 6inch wafer

QA Workshop at CERN 3-4 November 2011 Wafer proving 1) Lot check using TEG by manual or auto prober ・ implant resistance ・ poly-Si resistance ・ Flat-band voltage ・ capacitance of Cc ・ IV & CV of Monitor PD 2) IV curve of main chips Chose good wafers 3) Put chip serial number Binary notation at Scratch PADs on chip

QA Workshop at CERN 3-4 November 2011 Vfd and Leakage current for CMS-thick type SSSDs Vfd distribution is due to the resistance variation of wafer Relatively small leakage current though big and 500um thickness

QA Workshop at CERN 3-4 November 2011 Bad channel rate for CMS-SSDs More than 95% of detector have no bad channels. The average of bad channel rate is around 0.01%. Short of Cc, Open of strip implant, short of AC AL are main factors of bad channel.

QA Workshop at CERN 3-4 November 2011 Leakage current and bad channel rate for Belle-L5-DSSDs Vfd distribution is due to the resistance variation of wafer Relatively small leakage current though DSSD The average of bad channel rate is 0.52% and larger than SSSD

QA Workshop at CERN 3-4 November 2011 Long time stability of ATLAS proto-type SSSD ・ Long time stability of dark current under operating at 600V. ・ For 13 days biasing, no abnormalities have been identified.

QA Workshop at CERN 3-4 November 2011 Failure Analysis ・ A picture of delivered sensor, whose voltage tolerance came to be bad during the evaluation at the customer. ・ Hot electron emission was observed at the edge of guard ring. ( reported by customer ) ・ We will check whether there are some weak points at the structure of guard ring. Hamamatsu PHEMOS200

QA Workshop at CERN 3-4 November 2011 New Dicing Technology We also have Stealth dicer in addition to the traditional blade dicer. Cut as narrow as 1μm width without chipping. Baby detectors, Test structures, Mos diodes, Monitor diodes can be cut by stealth dicer in one set and one program. [ from Hamamatsu homepage ]

QA Workshop at CERN 3-4 November 2011 Comparison between cut edge and leakage current Leakage current of stealth diced sample are smaller than that of blade diced one. Blade 30um Stealth 30um Stealth 50um

QA Workshop at CERN 3-4 November 2011 Requirement of Silicon detector for HL-LHC ■ HL-LHC radiation environment SSDs (R=30cm)> 1E15 【 1MeVn-eq/cm2 】 PIXELs (R=10cm) > 4E15 【 1MeVn- eq/cm2 】 ■ Radiation damages ・ Increase in leakage current ・ Change of the full depletion voltage(Vdep) N type Si : decrease Vdep ⇒ invert to P type ⇒ increase Vdep P type Si : increase Vdep ・ Decrease in charge collection efficiency ■ Higher bias tolerance to use in HL-LHC condition for long time. ■ Small dead space We are now doing experiment for edge design of slim edge and GR on 320um thickness P type Si material ( initial Vfd is around 200V)

QA Workshop at CERN 3-4 November N+N+ N+N+ P+P+ GR Field width Distance to edge P-sub Sample NoField widthDistance to edge Q R S T U V W X ■ Sample No. Q to S N+GR width & P+ width are the same Distance to edge are changed ■ Sample No. T to X Field width are the same Distance to edge are changed Experiment for Slim Edge design

QA Workshop at CERN 3-4 November Experiment for Slim Edge design [ data from Mitsui et al 2011 ] (※ annealed for ℃) ・ Before irradiation, the sensor of edge distance lager than 450um hold over 1000V tolerance. ・ After irradiation, the voltage tolerance tends to rise. ・ So, if the sensor meets high voltage tolerance before irradiation, It also meets high voltage tolerance after irradiation.

QA Workshop at CERN 3-4 November GR-Narrow 3GR-Wide 2GR-Wide2GR-Middle 1GR-Wide1GR-Middle Experiment for Guard Ring design ■ Distance to edge are the same, field width are the same ■ Number of GR and total width of GR are changed. 1GR ( Narrow, Middle, Wide ) 2GR ( Middle, Wide ) 3GR ( Wide )

QA Workshop at CERN 3-4 November Experiment for Guard Ring ( GR ) design 1GR 2GR 3GR (※ annealed for ℃) ・ Before irradiation, multi GR ( 2GR,3GR ) holds higher voltage tolerance than single GR. ・ Width of single GR doesn't influence I-V characteristic. ・ After irradiation, the difference between single GR and multi GR tends to disappear. ・ As mentioned before, GR problem (degradation of voltage tolerance) is reported. So, we must consider from viewpoint of both slim edge design and reliability. [ data from Mitsui et al 2011 ]

QA Workshop at CERN 3-4 November 2011 Summary 1.The history of Hamamatsu SSD is more than 25 years, and have been used for many HEP experiment. 2.We have enough capability to design, process, inspection and check reliability for Si detector for HEP. 3.We have a stealth dicer and will be useful for Si detectors. 4.Now we are studying the experiment to design Si detector for the next HEP experiment. And we got following results. ・ In design of edge distance of over 450um, the detector can hold over 1000V tolerance, both before and after irradiation. ・ Before irradiation, multi GR ( 2GR,3GR ) holds higher voltage tolerance than single GR but after irradiation, the difference between single GR and multi GR tends to disappear. ・ As for GR design, we must consider from viewpoint of both slim edge design and reliability.

QA Workshop at CERN 3-4 November 2011 We Hamamatsu are proud of the fact that our Si-detectors are being used in many physics experiments. We are continuously making efforts to provide a better Si detectors. Thank you for your attention !