Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle.

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Presentation transcript:

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 1 FIGURE 19–1 Many vehicles, especially those equipped with four-cylinder engines, use a dampener weight attached to the exhaust system or differential as shown to dampen out certain frequency vibrations.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 2 FIGURE 19–2 The exhaust was found to be rubbing on the frame rail during a visual inspection. Rubber exhaust system hangers are used to isolate noise and vibration from the exhaust system from entering the interior. These rubber supports can fail causing the exhaust system to be out of proper location. It was found by looking for evidence of witness marks.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 3 FIGURE 19–3 A chart showing the typical vehicle and engine speeds at which various components will create a noise or vibration and under what conditions. (Courtesy of Dana Corporation)

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 4 FIGURE 19–4 Vibration created at one point is easily transferred to the passenger compartment. MacPherson strut suspensions are more sensitive to tire imbalance than SLA-type suspensions.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 5 FIGURE 19–5 Hertz means cycles per second. If six cycles occur in 1 second, then the frequency is 6 Hz. The amplitude refers to the total movement of the vibrating component. (Courtesy of Hunter Engineering Company)

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 6 FIGURE 19–6 Every time the end of a clamped yardstick moves up and down, it is one cycle. The number of cycles divided by the time equals the frequency. If the yardstick moves up and down 10 times (10 cycles) in 2 seconds, the frequency is 5 Hertz (10 / 2 = 5). (Courtesy of Hunter Engineering Company)

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 7 FIGURE 19–7 Determining the rolling circumference of a tire.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 8 FIGURE 19–8 An electronic vibration analyzer.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 9 FIGURE 19–9 Properly balancing all wheels and tires solves most low-frequency vibrations.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 10 FIGURE 19–10 An out-of-balance tire showing scallops or bald spots around the tire. Even if correctly balanced, this cupped tire would create a vibration.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 11 FIGURE 19–11 Another cause of a vibration that is often blamed on wheels or tires is a bent bearing hub. Use a dial indicator to check the flange for runout.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 12 FIGURE 19–12 When checking the balance of a driveshaft, make reference marks around the shaft so that the location of the unbalance may be viewed when using a strobe light.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 13 FIGURE 19–13 Using a strobe balancer to check for driveline vibration requires that an extension be used on the magnetic sensor. Tall safety stands are used to support the rear axle to keep the driveshaft angles the same as when the vehicle is on the road.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 14 FIGURE 19–14 Typical procedure to balance a driveshaft using hose clamps.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 15 FIGURE 19–15 Two clamps were required to balance this front driveshaft of a four-wheel-drive vehicle. Be careful when using hose clamps that the ends of the clamps do not interfere with the body or other parts of the vehicle.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 16 FIGURE 19–16 Tire wear caused by improper alignment or driving habits, such as high-speed cornering, can create tire noise. Notice the feather-edged outer tread blocks.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 17 FIGURE 19–17 This bearing was found on a vehicle that had been stored over the winter. This corroded bearing produced a lot of noise and had to be replaced.

Automotive Steering, Suspension and Alignment, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 18 FIGURE 19–18 An inner race from an input shaft bearing. This bearing caused the five-speed manual transmission to be noisy in all gears except fourth gear. In fourth gear, the torque is transferred straight through the transmission, whereas in all other gears the torque is applied to the countershaft that exerts a side load to the input bearing.