A Brazilian Perspective on Bioenergy Issues “Future of Forest Bioenergy” Stockholm, 2007 Prof. Donato Aranda Federal Univ. Rio de Janeiro
1925: First experiments with ethanol/gasoline blends 1975: Ethanol program started after the 1st oil crisis 1989: Leaded Gasoline forbiden. 1993: E-20 to E-25 mandatory in all the country (33,000 gas stations) 2003: Flex Fuel engines 2006: 80% of new vehicles are Flex (2.5 million/year) 615 million ton of CO 2 avoided emissions, so far Ethanol Program in Brazil
Sugar Cane Output/Input Energy ~ 8.2* Ethanol production in 2006: 16 billion liters *Goldenberg, J.L.C Renewable Energies, Island Press, 1993
Ethanol Plants 313 Ethanol Plants 1 million employees 60,000 agric. producers 5 million ha (0.6 % of Br. area) 89 New plants are being contructed
Source: Brazilian Agricultural Ministry Physical Productivity
Sugar Cane Energy 1 mton of Sugar Cane: kcal ~ 1.2 barrel of petroleum Sugar cane bagasse is producing ~ 2,500 MW Breakthrough: ethanol from bagasse and other residual biomass
Ethanol/Biodiesel Integration Barralcool (Mato Grosso State) Produces: 100,000 mt/year of Ethanol 50,000 mt/year of Biodiesel
Biodiesel Program B2 mandatory at Jan/2008 (850,000 ton/year) B5 mandatory at Jan/2010 (2013, originaly) Now: 10 biodiesel plants working (500,000 ton/year) 2,000 gas stations providing B2 Some transportation companies using B30 Projects: More than 100 new biodiesel plants LOW FEDERAL TAXES FOR SOCIAL PROJECTS AND POOR REGIONS
Soybean,Tallow,Cotton Palm Castor Sunflower Jatropha Jatropha Canola Babassu Peanut
Soybean Biodiesel (Output/input energy ~ 3)* * NREL (USA)
Jatropha curcas Biodiesel Output/Input Energy ~ 5- 6* *Ref: Ouedraogo, 1991
Palm Oil Biodiesel
Output/Input Energy ~ 8* *Ref: Lor, E.E.S. et al, World Bioenergy
1 st Biodiesel Plant – Heterogeneous Catalyst/Residual Feedstock (Crude Palm Fatty Acids) Patent:D. A. G. Aranda et al; PI , D. A. G. Aranda et al, WO , 2004.
Operating Costs in a Conventional Transesterification Biodiesel Plant SizeTon/year10,00020,00050,000100,000 Chemicals¢/L5544 Energy¢/L Oper.Costs¢/L In a 100,000 t/year, it means US$ 5.3 Million/year !! Chemicals: US$ 4.5 Million/year Highly Acid Feedstocks: Loss in Refining
Operating Costs: Hydroesterification vs Transesterification (50,000 mton/year) TransesterificationHydrolysis + Esterification Chemicals (¢/L)41 Energy (¢/L)12 Oper.Costs (¢/L)53 If biodiesel plant is integrated with an ethanol plant, operating costs will be less than 2 ¢/L. No acidity limits in the feedstocks
CONCLUSIONS Brazil is open to share experiences in biofuels and offers good opportunity for international colaborations and investments in this field. Both ethanol and biodiesel production will significantly increase in the next years. There’s agricultural land to support this increasing. Integration between ethanol and biodiesel plants is strongly competitive. Biodiesel process is being adapted to tropical feedstcoks (larger acidity) with higher yields and lower operating costs.
Tack Själv ! “ Vi vet att Gud på alla sätt hjälper dem som älskar honom att nå det goda. Det är hans syfte med våra liv.” (Rm 8,28)
Biodiesel plant 100,000 t/year, oil costs: US$ 250/t and Biodiesel sold at US$ 0.60/L (No incentive scenario) Gross Margin: 30.8% Gross Margin: 24.1 % Gross Margin: 33.3 % a) Regular Transesterification b) Hydroesterification c) Hydroesterification integrated with Ethanol plant