EuCARD-2 is co-funded by the partners and the European Commission under Capacities 7th Framework Programme, Grant Agreement 312453 Collimator Materials.

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Presentation transcript:

EuCARD-2 is co-funded by the partners and the European Commission under Capacities 7th Framework Programme, Grant Agreement Collimator Materials for High Density Energy Deposition Report from WP11 Adriana Rossi on behalf 1st EuCARD-2 Annual Meeting, DESY Hamburg, Mai 19-23, 2014

Partnership agreement with CERN (KN2045) Collaboration CERN with US-LARP ColMat-HDED collaboration and beyond ColMat-HDED partners Desy – May ‘14

Motivations Accelerator performance with ever increasing beam brightness and stored energies pushes material requirements for collimators into more challenging grounds: Collimators (and all Beam Intercepting Devices) are inherently exposed to extreme events. – Higher robustness (LHC beam energy density up to 15 GJ/mm2, 2-3 orders > other machines). – Lower impedance since collimators give, by far, the highest contribution to machine impedance, potentially leading to serious beam instabilities. – Larger resistance to radiation (1E16 p/y doses in LHC betatron cleaning insertion) – Higher absorption (clean efficiency for machine protection) Desy – May ‘14 Beam (440GeV) HRMT14 Molybdenum- Copper-Diamond 144 bunches Collimators impedance/ LHC Impedance Many requirements shared with a broad range of applications requiring efficient Thermal Management

Potential range of applications outside accelerators Desy – May ‘14 Thermal Management for High Power Electronics Fusion Engineering Advanced Braking Systems Solar Energy Applications High temperature Aerospace Applications Can be further expanded thanks to the tailoring possibilities of Molybdenum-Graphite composites … Courtesy of A. Bertarelli

Study on Collimation Materials Requirements on cleaning and impedance Validation before machine installation – Robustness against failure – Radiation resistance Desy – May ‘14 Experimental characterisation: Irradiation Beam impact Thermo-mechanical tests Thermo-mechanical and beam simulations High-Z Collimators Low-Z Collimators -Materials being investigated are Copper- Diamond (Cu-CD), Molybdenum-Diamond (Mo- CD). -Molybdenum-Graphite (Mo-Gr) is particularly appealing for it can be coated with a Mo layer dramatically increasing electrical conductivity, easily machined, has better thermal properties … -R&D program still ongoing to further improve physical properties, particularly mechanical strength of Graphite.

WP11 Objectives Task Coordination and Communication A. Rossi (CERN) and J. Stadlmann (GSI) Task Material testing for fast energy density deposition and high irradiation doses A. Bertarelli (CERN) Task Material mechanical modelling A. Bertarelli Task Material specification A. Rossi Desy – May ‘14

WP11 (and beyond) detailed work EuCARD 2 WP11 ColMat-HDED focusses on further material developments for collimators and targets: – Producing novel material samples (Brevetti-Bizz, RHP, CERN) – Performing irradiation tests in M-branch (from 2011 in GSI) and HiRadMat (from 2012 at CERN), together with well-established irradiation facilities (NRC-KI and BNL) to measure radiation resistance and hardness. (CERN, GSI, UM, KUG, IFIC) – Characterising mechanical properties (POLITO and CERN). – Simulating mechanical properties (POLITO, NRC-KI, GSI, UM and CERN) and beam induced damage (CERN). – Simulating radiation induced damage (NRC-KI, GSI and CERN). – Integrating collimators into beam environment to give specifications and validate (CERN, HUD, UNIMAN, RHUL, IFIC). Desy – May ‘14

WP11 results and next Ion irradiation tests at GSI. Proton irradiation tests at RCC-KI. Planned proton irradiation tests at HiRadMat (CERN) Thermo-mechanical tests at POLITO. Material sample measurements at CERN. Desy – May ‘14

Irradiation Irradiation tests to study ion-induced modifications with ion fluencies and perform. U ions at 1.14 GeV, fluencies from to ions/cm 2 s Tests to be continued in July/Sept. with Au and Pb ions and possibly higher energy. Microstructural studies – SEM Mo-Gr Cu-CD

Irradiation Thermal diffusivity degradation monitoring Desy – May ‘14 Online – Thermal Camera: Offline – Laser Flash Analysis: Detector Sample holder Sample See Highlight Talk from GSI by J. Stadlmann

Irradiation NRC-KI Desy – May ‘14 Temperature dependence of thermal conduction of the Cu-CD before and after irradiation with p+ at 30 MeV and doses of (a) p/cm 2 (b) p/cm 2

Irradiation NRC-KI Measurements of the "load - deformation" curves of the initial ( ◊, □, Δ) and irradiated ( ♦, ■, ▲ ) of Cu-CD (M-9, M-15, M-17) after second irradiation by p+ at 30 MeV and dose of p/cm 2

Irradiation NRC-KI SEM images of the Cu-CD composite after p+ irradiation at 30 MeV and dose of p/cm 2 with (a) – high and (b) – low magnifications

Irradiation NRC-KI Bright field (a) and dark field (b) TEM images of dislocations near the surface of diamond precipitate after p+ irradiation at 30 MeV at p/cm 2. The SADP is in the inset of (b).

Future irradiation tests in CERN Desy – May ‘14  Integrally test under full SPS beam (288 b) jaws and collimators of latest generation (TCSx, TCTPx, BBLRC, SLAC Phase II …).  Tests on Carbon/Carbon collimators (TT40), with increased intensity (HL- LHC scenario) and more extensive and dedicated acquisition devices.  Acquire online data on response to impact of full jaws.  Test samples of novel materials for collimators and other (future) BIDs (TDI, TCDI, TCDQ, …) particularly low-Z materials.  Benchmark not-yet-explored effects such as code coupling.  ….  Experiment timeline: first tests by ~ March  Beam parameters:  1 to 288 bunches,  up to 2.3e11 p/b (or highest intensity that can be delivered)  Spot size down to 0.5x0.5 mm 2 (expected HL-LHC sigma at injection is 0.7 mm)  Total delivered protons: ~ 6÷8e14 p Jaw design with novel composites well advanced (L. Gentini) Sectorized active jaw BPMs Clamping system

Future HiRadMat tests Desy – May ‘14 Medium Intensity Samples (Type 1)  Strain measurements on sample outer surface;  Radial velocity measurements (LDV);  Temperature measurements;  Sound measurements. High Intensity Samples (Type 2)  Strain measurements on sample outer surface;  Fast speed camera to capture fragment front formation and propagation;  Temperature measurements;  Sound measurements.

depth Development of strength and failure models for relevant materials Fracture analysis of novel composites materials Contributions to the development of Equations of State for relevant materials Mo-GR Mo IT180 Cylindrical shockwaves Reflected shockwaves Molten zone/plasma p r BEAM attenuation Solids Spall fracture Vapour Gas SPLASH DIMEAS

Strength and failure models – Gasgun Light Gasgun for Taylor, flyer-plate and ballistic impacts tests 2 high speed video cameras (max 1 Mfps) and 1 VISAR (Velocity Interferometer System for Any Reflector), PVDF sensors Within EUCARD2 to improve testing facilities a new high speed camera and a VISAR were acquired DIMEAS

Brittle failure in high strain-rate tensile tests (over 10 3 s -1 ) High Strain-rate sensitivity 2 Grades: Mo1 (Plansee); Mo2 (China) Metals produced via powder technology could exhibit brittle behaviour especially at high strain- rates probably due to the change of failure mechanism between ductile damage and transgranular fracture. These aspects must be deeply investigated. DIMEAS

Thermo-mechanical  State-of-the-art machines purchased by CERN to measure thermal properties of advanced materials  Temperature range: T room up to 2000 ˚C (lower limit -180 ˚C with ad-hoc setup)  Laser-Flash: thermal diffusivity, specific heat and thermal conductivity  Dilatometer: Coefficient of thermal expansion Desy – May ‘14 Laser-Flash 20 MoGr ⊥ fibres MoGr // fibres

Method to measure material  CTE measurements: measurements performed in the two directions, after heating/cooling cycles  Dotted lines: CTE  Continuous lines: linear expansion Desy – May ‘14 21 Dilatometer MoGr // fibres, CTE MoGr ⊥ fibres, CTE

To date milestones achieved: – Irradiation of first samples (some results already available!) Sample preparation Lab characterisation Extensive work already carried out at several institutes and future work being prepared. Simulations will follow. Data analysis and simulations ongoing WP11 Status Report Desy – May ‘14

THANK YOU FOR YOUR ATTENTION