EASTMAN 1 Direct Materials Sharing ideas for a shared future PI and SAP... The Eastman Experience Eastman Chemical OSI Software Sharing ideas for a shared future......

EASTMAN 2 Direct Materials Process Monitoring & Control Inventory Management Process Control Systems Process Data Historian Lab Instruments Validation, Control, Security, Reporting, & Service Functions Lab Management (LIMS) Run Management GloBIIS Interface Production Planning Storage/Distribution Analysis Qualification Improvement Manufacture Production Records Scheduling 10 different systems 7 development tools 3 database technologies Similar in function Diverse in details Heavy on support Hard to leverage Data incoherence Lack analysis tools Aging technology Why Consider a New System?

EASTMAN 3 Direct Materials Project Scope n Implement an enterprise-wide integrated manufacturing information system n Standardize on “best practices” and drive system requirements through business process improvement efforts n Deploy in 23 manufacturing sites worldwide United StatesSingapore ArgentinaWales The NetherlandsCanda SpainHong Kong EnglandMalaysiaMexico

EASTMAN 4 Direct Materials Common User View R/3 Planning Schedule Initiate Prod. Records Inv. Mgmt. Ship DWH Process/ Product Knowledge Mgmt. Summary Bus. Intel. Dec. Supp. PIMS Process Control Process Conditions Lab Inst. LIMS Architecture

EASTMAN 5 Direct Materials SAP R/2 MIS DCS “As-Is” SAP R/3 DCS ERP PDH DWH LIMS “To-Be” MESA SAP R/3 Impact on Programs

EASTMAN 6 Direct Materials PI/SAP Interfaces Johnette McDaniel Principal Systems Analyst Information Technology Longview, Texas

EASTMAN 7 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n Questions PSRLink Overview

EASTMAN 8 Direct Materials OSI SOFTWARE PI System Gateway to SAP R/3 MessagesRecipe SP 88 Model Tag Mapping Material Mapping Instruction Translation Assign a Procedure Request Handling Action Results (wait until complete) PSRLINK Reply Batch Execution System (optional) PI Batch (optional) PI System SAP Man. Messages

EASTMAN 9 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n Questions PSRLink Overview

EASTMAN 10 Direct Materials Plant Suite Server Integration at Eastman Chemical Co. (LAR) MMPM SD PP-PI QM SAP R/3 Applications RFC’S, BAPI (Remote Function Calls) SAP Automation Server OLE NT Servers SAP GUI Plant Suite Server Microsoft SQLServer PI 3 Tools Desktop Applications Process Book PIMS Apps PI-SPC Client PI-Batch Client (Business API) PSRLINK PI Server Alarm Watchdog Manual Logger Datalink Excel Add-in PSRLINK Client

EASTMAN 11 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n Questions PSRLink Overview

EASTMAN 12 Direct Materials Interface Options n Standard PI-PCS Interface n SAP to PI-Tag Value Updates n Material Movement Interface

EASTMAN 13 Direct Materials Interface Options n Standard PI-PCS Interface –Start/Stop Control Recipes –Start/Stop Phases –Report Production

EASTMAN 14 Direct Materials PI-PCS Standard PSRLink Interface SAP R/3 PP-PI PSRLINK PI PI-SAP Automated Interface to PP-PI Process Instructions Control Recipes Process Messages

EASTMAN 15 Direct Materials Interface Options n SAP to PI-Tag Value Updates –Eastman Customization –Silo Blending Lab Values from SAP to PI –PSRLink System Management Alarming

EASTMAN 16 Direct Materials PI-PCS SAP to PI-Tag Update Interface SAP R/3 PP-PI PSRLINK PI PI-SAP Automated Interface to PP-PI Process Messages OSI_COMM Messages

EASTMAN 17 Direct Materials Interface Options n Material Movement Interface –Eastman driven enhancement provided by OSI –Unsolicited Messages sent from PI to SAP

EASTMAN 18 Direct Materials PI-PCS Material Movements Enhanced PSRLink Interface SAP R/3 PP-PI PSRLINK PI PI-SAP Automated Interface to PP-PI Unsolicited Process Messages

EASTMAN 19 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n Questions PSRLink Overview

EASTMAN 20 Direct Materials VBA Scripting in ProcessBook

EASTMAN 21 Direct Materials n Batch Production Reporting PB n PSRLink System Management PB PSRLink Interface ProcessBooks in LAR

EASTMAN 22 Direct Materials n Batch Production Reporting PB n PSRLink System Management PB PSRLink Interface ProcessBooks in LAR

EASTMAN 23 Direct Materials Batch Production Reporting ProcessBook

EASTMAN 24 Direct Materials n Batch Production Reporting PB –Start/Stop Control Recipes PSRLink Interface ProcessBooks in LAR

EASTMAN 25 Direct Materials Start / Stop Control Recipes

EASTMAN 26 Direct Materials n Batch Production Reporting PB –Start/Stop Control Recipes –Start/Stop Mix Tank Batches PSRLink Interface ProcessBooks in LAR

EASTMAN 27 Direct Materials Start / Stop Mix Tank Batches

EASTMAN 28 Direct Materials n Batch Production Reporting PB –Start/Stop Control Recipes –Start/Stop Mix Tank Batches –Start/Stop Batches and Report Production PSRLink Interface ProcessBooks in LAR

EASTMAN 29 Direct Materials Start / Stop Batches and Report Production

EASTMAN 30 Direct Materials n Batch Production Reporting PB –Start/Stop Control Recipes –Start/Stop Mix Tank Batches –Start/Stop Batches and Report Production –Create Batch Reports using Datalink to Excel PSRLink Interface ProcessBooks in LAR

EASTMAN 31 Direct Materials Batch Reports from Datalink to Excel

EASTMAN 32 Direct Materials n Batch Production Reporting PB n PSRLink System Management PB PSRLink Interface ProcessBooks in LAR

EASTMAN 33 Direct Materials PSRLINK System Management ProcessBook

EASTMAN 34 Direct Materials n PSRLink System Management PB –PSRLink Applications PSRLink Interface ProcessBooks in LAR

EASTMAN 35 Direct Materials Error Log Review

EASTMAN 36 Direct Materials PSRGUI

EASTMAN 37 Direct Materials

EASTMAN 38 Direct Materials Configuration

EASTMAN 39 Direct Materials Access View of SQL Server Tables

EASTMAN 40 Direct Materials n PSRLink System Management PB –PSRLink Applications –SAP Links PSRLink Interface ProcessBooks in LAR

EASTMAN 41 Direct Materials

EASTMAN 42 Direct Materials CO53 - Display Control Recipe Monitor

EASTMAN 43 Direct Materials CO54 - View Process Message Monitor

EASTMAN 44 Direct Materials View Gateway Monitor

EASTMAN 45 Direct Materials n PSRLink System Management PB –PSRLink Applications –SAP Links –Debugging Documentation PSRLink Interface ProcessBooks in LAR

EASTMAN 46 Direct Materials

EASTMAN 47 Direct Materials

EASTMAN 48 Direct Materials n PSRLink System Management PB –PSRLink Applications –SAP Links –Debugging Documentation –Problem Alarms PSRLink Interface ProcessBooks in LAR

EASTMAN 49 Direct Materials

EASTMAN 50 Direct Materials n PSRLink System Management PB –PSRLink Applications –SAP Links –Debugging Documentation –Problem Alarms –PSRLink Program Status PSRLink Interface ProcessBooks in LAR

EASTMAN 51 Direct Materials

EASTMAN 52 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n What we have learned PSRLink Overview

EASTMAN 53 Direct Materials

Manufacturing Enterprise Systems Alignment Questions & Discussion... Sharing ideas for a shared future.....