THEMIS Instrument PDRParts- 1 UCB, October 15-16, 2003 Parts Requirements Preliminary Design Review Jorg Fischer University of California - Berkeley
THEMIS Instrument PDRParts- 2 UCB, October 15-16, 2003 Overview Parts & Materials Overview Requirements Parts Quantities Quick Overview Parts List Data Bases, Lists Parts, Long-Lead Items
THEMIS Instrument PDRParts- 3 UCB, October 15-16, 2003 Requirements GSFC 311-INST-001 Instructions for EEE Parts Selection, Screening, Qualification Minimum EEE Parts Criteria for Level 3 = Moderate level of risk, as permitted by cost constrains Parts in compliance with 311-INST-001, Level 3 (Grade 3) requirements and Standard parts Use of GSFC PPL 21 (GSFC Preferred Parts List), design permitting Particle Impact Noise Detection (PIND), per MIL-STD-750 and MIL- STD883, required for cavity devises Impose on manufacture, if possible When needed, have DESC approved test facility perform testing Customer Source Inspection (CSI) and/or Destructive Physical Analysis (DPA) for complex or known problem devices
THEMIS Instrument PDRParts- 4 UCB, October 15-16, 2003 Requirements (continued) Non-standard EEE parts will require at a minimum: Plastic Encapsulated Microcircuits (PEM) Selection, Screening, and Qualification (NASA/TP , PEM-INST-001) DPA, Preconditioning, Highly Accelerated Stress Test (HAST), and CSAM (Center for Surface Analysis of Materials) Testing Radiation Testing Total Ionizing Dose (TID) Requirement is 66Krads (si) - Review existing test data from GSFC, JPL, and manufacturer - Review NASA “where used” historical data Parts can be used, if data and or orbit requirements equal or exceed THEMIS requirements Cobalt 60, TID testing will be performed as needed Single Event Effects (SEE) use existing data or historical use (similarity) - Whenever possible designers will use latchup immune devices
THEMIS Instrument PDRParts- 5 UCB, October 15-16, 2003 Parts & Material Quantities Quick Overview SCM, EFI, BMD, BEB, DFB, FGE/PCB, DCB/ETC, LVPS, SST, ESA, Backplane: 5 Flight + 1 Flight Spare EFI Preamps: 6 Flight per SC+ 4 Flight Spares (40 Total) Spin Plane Boom (SPB): 4 Flight per SC+ 4 Flight Spares (28 Total) Axial Boom (AXB): 2 Flight + 2 Flight Spares (14 Total)
THEMIS Instrument PDRParts- 6 UCB, October 15-16, 2003 EEE Parts List - I UCB/SSL QA will maintain an EEE Parts Identification List (PIL) The PIL will contain: Manufacturer’s generic part number Military Part Number or SCD number Manufacturer(s) Where used (unique assembly) / Quantity Quantity used Quantity ordered Lot/Date Code Radiation Status (TID/SEL) Alert Status Comments
THEMIS Instrument PDRParts- 7 UCB, October 15-16, 2003 EEE Parts List – II (continued) Parts will be procured to an approved Parts List. -Schedule permitting, will procure common buy. -Procurement of devices will be based upon design engineer’s confidence-of-use factor of 70%. -Unique, high-dollar items will be based on a 90%-100% confidence level. -Minimum Attrition / Spares factor of 20%-30% will be applied to flight procurement quantities. Non-standard devices will have more spares. -Schedule and cost permitting, engineering test units (ETU) will use flight qualified parts, especially, where minimum buy quantities are imposed. ETU and Flight unit -Procurement will run concurrently
THEMIS Instrument PDRParts- 8 UCB, October 15-16, 2003 EEE Parts List – III (continued) Flowdown Performance Assurance Implementation Plan (PAIP) requirements on subcontractors Parts Control Board (PCB) PCB members are: Themis QA, Design Engineer, and Themis Project manager, or representative PCB shall review EEE part for: -Testing, Screening, and Qualification Failures -Alerts (e.g., GIDEP) -Review Non-Standard Parts Requirements
THEMIS Instrument PDRParts- 9 UCB, October 15-16, 2003 Data Bases & Lists Material DB List is posted on Apollo
THEMIS Instrument PDRParts- 10 UCB, October 15-16, 2003 Data Bases & Lists Data Base on FTP Apollo: MS Excel DB, THM_All_Parts_Rev20.xls
THEMIS Instrument PDRParts- 11 UCB, October 15-16, 2003 Data Bases & Lists Summary Parts Lists Individual Board Parts Lists
THEMIS Instrument PDRParts- 12 UCB, October 15-16, 2003 Long-Lead EEE Parts 1 Main List, 102 Active Parts, 11 TID,SEE Test Parts
THEMIS Instrument PDRParts- 13 UCB, October 15-16, 2003 Long-Lead EEE Parts (continued) Amptek A121, ESA, on order A225F, SST, pending A250F, ETC, pending 2.Honeywell HX6228, SRAM, DFB, DCB, ETC, SST, on order 3. 3D-Plus PROMETHEE1, Preamp, SCM, on order PROMETHEE2, V-regulator, SCM, on order MMSD S-C-1S, SRAM, DCB, on order