1 Direct Reduction Iron Plant Group Golf Selimos, Blake A. Arrington, Deisy C. Sink, Brandon Ciarlette, Dominic F. (Scribe) Advisor : Orest Romaniuk

Table of Contents » 3-4 Design Basis / Block Flow Diagram » 5 – Process Flow Diagram » 6 – Initial Control Scheme » 7-8 – Plant Layout » 9-11 – Calculations » – Convection Section » – Economics » – Report » 23 - Summary 2

Block Flow/Design Basis 3

Design Basis 4

Process Flow Diagram 5

Initial Control Scheme 6

Plant Layout (1) Ejector 2.HX -1 3.HX -2 4.Reformer 5.Oxy booster 6.Furnace 7.Storage 8.Tankage 9.Building Road Railroad Wind

8 Plant Layout (2)

Energy Balance Data and Equations 9

Calculation Summary 10

Heat Exchanger Calculations 11

Convection Section Issues 12

Convection Section Recommendations 13

Convection Section Recommendations 14

Equipment 15

Catalysts 16

Personnel EmployeesMan hours per day worked 7 Operators56 5 Engineers (shared with 3 plants)40/3 1 Complex manager (shared with whole plant)8/9 20 Administration (shared with whole plant)160/9 3 Safety (shared with whole plant)24/9 4 Medical staff (shared with plant)32/9 1 Maintenance (shared with plant)8/9 3 Supervisor24 Total120 17

Expenses 18

Revenue 19

Profit 20

Payback Period 21

Report 22

Report

Summary 24

Questions 25

References 26