MNM Fatal 2004 - 02 Falling Material Accident (New Mexico) Falling Material Accident (New Mexico) January 30, 2004 January 30, 2004 Sand and Gravel Operation.

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Presentation transcript:

MNM Fatal Falling Material Accident (New Mexico) Falling Material Accident (New Mexico) January 30, 2004 January 30, 2004 Sand and Gravel Operation Sand and Gravel Operation Plant Manager Plant Manager 60 years old 60 years old 40 years experience 40 years experience

Overview Setting up a portable plant. Setting up a portable plant. Metal bulkhead plate, 15 feet wide by 8 feet high, had been placed in a near vertical position as a barrier between the dump ramp and scalper. Metal bulkhead plate, 15 feet wide by 8 feet high, had been placed in a near vertical position as a barrier between the dump ramp and scalper. Victim was twisting a retaining cable attached to the unanchored plate to remove slack when the plate fell, striking him. Victim was twisting a retaining cable attached to the unanchored plate to remove slack when the plate fell, striking him.

Timbers used to support plate so it Would not hit the plant. 15’ x 8’ x 1” plate

Eye plate where the cable was looped through and attached to anchor. 2” x 1 1/2” angle iron used to twist cable to bring up the slack.

Why Did Accident Occur? Plate was resting on its edge leaning against plant. Plate was resting on its edge leaning against plant. No steps taken to block or secure plate. No steps taken to block or secure plate. Victim positioned himself in fall zone of plate. Victim positioned himself in fall zone of plate.

Material covering timbers. Two timbers covered with material. Cables Angle iron used for twisting cable. 15’ x 8’ x 1” Plate Not to scale

Causal Factors No risk analysis conducted. No risk analysis conducted. Bulkhead plate not secured or blocked to prevent it from falling. Bulkhead plate not secured or blocked to prevent it from falling. Victim positioned himself in an unsafe location. Victim positioned himself in an unsafe location.

Back plate to keep material from going under the plant. Side plate (wing) to help support back plate and material Side plate (wing) welded to back plate. Correct setup showing back plate supported with welded side plates.

Best Practices Follow established safe work procedures. Follow established safe work procedures. Position employees to prevent them from being exposed to hazards. Position employees to prevent them from being exposed to hazards. Examine work areas during the shift for hazards that may be created as a result of the work being performed. Examine work areas during the shift for hazards that may be created as a result of the work being performed. Before any work starts, anchor any material that has the potential to fall. Before any work starts, anchor any material that has the potential to fall.