Quality Concentrates by Reverse Osmosis zCecilia Hodúr zKatalin K. Bajúsz zMária F. Halasz zGábor Szabó
Outline Aims Disadvantages and Benefits of Evaporation/ RO Materials & Methods Results and Discussion Conclusions
Aims zTo producequality concentrated tomato juice, means: zTo produce quality concentrated tomato juice, means: zmaximum flavour contain zminimum heat degradation zminimum energy comsumption
Benefits offered by Evaporation RO zNo concentration limits No thermal damage Better sensory characteristics Lower energy consumption
Disadvantages of Evaporation RO Degradation of colour due to degradation of carotenoids formation of brown pigments formation of black specks Changes in the flavour volatiles almost total loss of the compounds typical of fresh tomatoes formation of off-flavours High amounts of energy required z Limited concentrability z High Osmotic Pressure z High content of suspended solids z High viscosity
Osmotic Pressure of Tomato Juice and Serum
Materials & Methods Feed solutions Tomato serum (4,8 ref %) obtained by hot break processing removal of suspended solids by centrifugation Membrane and RO module tubular modul with composite polyamide (AFC 99) membrane containing 18 pipes, diameter: 18 mm membrane area: 1,4 m 2 RO equipment
Production of Tomato Paste by Reverse Osmosis Tomato Juice Centrifuge Serum Pulp RO module Water Concentrated Serum Reconstitution Tomato Concentrate
Materials & Methods Analytical Rejection (R) % C f = concentration of component(s) in the feed (°Brix, wt%, ref%) C p = concentration of component(s) in the permeate (°Brix, wt%, ref%) Average permeate flux (J m ) J m = average permeate flux (kg/m 2 h) V = total amount of permeate (kg) t = total time of permeation (h) A = total effective surface of permeation (m 2 )
Physical analysesPhysical analyses Rheological analysis k - consistency n - flow index Coulour analysis a* - yellowness b* - redness Sensorial analysis Poretta’s method Materials & Methods
Permeate flux and Feed concentration vs. time (25°C, 70 bar)
Permeate flux vs. Feed concentration (25°C, 70 bar)
Newtonian fluid 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 viscisity [mPas] row juice hot breaked serumconcentrate water
Flow curve of concentrate
Redness values (a*/b*) 0 0,5 1 1,5 2 2,5 Row juice fibre serum concentrate Reblended Commercial sample
Specific energy comsumption time [min] feed conc. [%]specific energ.consumption [kJ/kg]
Sensorial analysis
Thank you for your attention zThe authors are grateful to the Hungarian Government „NKFP 4/0026” project for supporting this work.