CPAC May 2005 John Mosher – Honeywell Sensing & Control Sensor Actuator Manager (SAM) Controller Considerations And Specification Identification

SAM Controller Requirements Automatically controls and monitors flow stream conditions (P,T,F) through sensors and actuators on the NESSI substrate Controls a minimum of 2 Foundation Fieldbus Channels Installs in hazardous locations (Zone 1; Class 1, Div 2) Local & Remote Display of status Plant level access to and control of all system data via OPC Storage and download of configuration data Easy programming of control functions & operation Easy Installation Supports integration of analyzer information (control and measurement data) Monitors device diagnostic information Provides diagnostics on impending faults (low flow or pressure, leak detection) Wireless Connectivity to Local Handheld and Remote Network.

SAM Offers Opportunities for Process Improvement Automatic Device Configuration - Automatic Device Addressing - Automatic Device Settings - Initiation of Cal cycles - Logging of Cal result Early detection and analysis of flow problems - Plugging - Filter plugging - Leaks - Condensation Automated shut down control - Initiate line purges on fault - Shut down flow to instrumentation Automatic Device Configuration – Faster setup – Faster repair – Lower Maintenance cost – Improved process performance Early detection and analysis of flow problems – Prevent down time losses – Reduced time to diagnose and repair – Personnel Safety Automated shut down control – Protect equipment and instrumentation FeatureBenefit

SAM Functionality – Where Does it Live? Three Scenarios for SAM Functional Locations Based on: - Application Environment - Control Strategy - Individual Choice Sensor Actuator Manager V T P A FF1 Sample System NeSSI Generation 2/3 At-Line Sample Point Class 1 Div 2 Wireless Handheld HMI Gas Analyzer Class 1 Div 1 Field - Level 2 LAN (Wired or Wireless) ANLAN

Scenario 1: Lab Environment V T P A Sample System NeSSI Generation 2/3 Gas Analyzer Class 1 Div 1 Hazardous Rating not required PC in use nearby already and capable of all SAM Functionality Analyzer may have Serial or Ethernet Connection or be PC-Based MicroAnalytical Device may have own Controller/PC Card Control of NeSSI best on PC PC Card for Fieldbus Frequent Changes to Setup uAnalytical Controller Fieldbus Gas Analyzer

Scenario 2: Industrial with SAM Control SAM is a microPC-type Controller Control and Configuration Data Reside in SAM Program Downloaded from PC Reports Status and Sample System Values Relays Data to ANLAN/DCS/Analyzer V T P A Sample System NeSSI Generation 2/3 Class 1 Div 1 PROCESS CONTROL DOMAIN (DCS) GC SAM Wireless Handheld HMI Fieldbus Class 1 Div 2

Scenario 3: Industrial with FF Control SAM is a Gateway Device Only Sample System Programmed and Configured from the PC Control Runs on the Foundation Fieldbus Net SAM Reports Status and Sample System Values SAM Relays Data to ANLAN/DCS/Analyzer V T P A Sample System NeSSI Generation 2/3 PROCESS CONTROL DOMAIN (DCS) GC SAM Controller Wireless Handheld HMI Fieldbus Class 1 Div 1 Class 1 Div 2

The Future: IS uAnalytical System SAM is a Gateway Device Only Analytical System Programmed and Configured from the PC Control Runs on the Foundation Fieldbus Net SAM Reports Analysis, Status and System Values SAM Relays Data to ANLAN/DCS V T P A Sample System NeSSI Generation 2/3 PROCESS CONTROL DOMAIN (DCS) SAM Gateway Wireless Handheld HMI Fieldbus Class 1 Div 1 Class 1 Div 2 uGC

SAM Controller Electronics Block Diagram RF Radio CPU Power Supply Battery Backup User PDA Serial Port Foundation Fieldbus Ch 2 Real Time Clock Ethernet FF H1 IS barrier Galvanic Isolation IS barrier G Galvanic Isolation Foundation Fieldbus Ch 1 Non-Volatile Memory

SAM Controller SAM Software Architecture

Configuration Easy Setup and Startup Sensors, Valves, Filters Control Real-time Sample System Control Connectivity Connect to LAN, Analyzer or Other Higher-Level Systems PID Loops, Flow Rates, Pressure Ethernet, Serial, Discrete and/or Analog I/O to Analyzers or DCS Confidence! Full Diagnostics and Reporting Capability The Result:

Thanks! John Mosher, Honeywell Sensing & Control (209)