© Chevron 2007 | Confidential - Chevron Oronite Companies Diesel Engines Showing Excellent Performance and Durability with Reduced TBN Lubricants and Low.

Slides:



Advertisements
Similar presentations
Refining Crude Oil The cat-cracking process breaks up heavier fuels. Diesel fuel and heating oil are the product of severe catalytic cracking and want.
Advertisements

Advanced Lubrication + Fuel Solutions
Contents Operating Conditions and drivers for lubricant requirements
Motor Oil & Lube, Oil, Filter (LOF)
MOLY BLACK GOLD 10 Times the Lubricity of Oil.
Cylinder liner The cylinder liner forms the cylindrical space in which the piston reciprocates. The reasons for manufacturing the liner separately from.
APL AUTOMOBIL – PRÜFTECHNIK LANDAU GMBH Industriegebiet Ost Am Hölzel 11 D Landau Germany  Rapid Oil Consumption.
LE’s new PCMO Full Synthetic 5W-20 & 5W-30
© 2013 BELL PERFORMANCE INC. ALL RIGHTS RESERVED. Ethanol Defense – Gasoline Multifunction Fuel Treatment NEW DIMENSION LOGISTICS – JANUARY 2015.
Lubrication Oils & Grease. Oil is Oil, Grease is Grease A few things to consider. –Automobiles use 30% of their available horsepower. –Trucks use 60%
CHAPTER 3 n LUBE AND COOLING SYSTEMS. CHAPTER OBJECTIVES n Analyze wear & damage to Lube & cooling parts. n Explain Lube & cooling system theory. n Select.
EXHAUST GAS RECIRCULATION IN DIESEL ENGINE
Drivers Impacting the Lubricant Industry
Piston The piston comprises of two pieces, the crown and skirt. The crown is subjected to high temperatures in the combustion space and is liable to be.
Clean School Bus USA and Ultra Low Sulfur Diesel Dale Aspy, EPA Region 4 February 10, 2006.
CLEARING THE AIR ON 2007 EMISSIONS Leading The World In Diesel Engine Technology Engine Manufacturers’ Engine Compliance Roundtable June 28 th, 2006 FAPT.
1 Biodiesel Fleet Test - B5 RANGER PROJECT Leandro H. Benvenutti Fuels & Lubricants - Ford Motor Company Brasil June 10, 2008.
@ Perkins Proprietary Information of Perkins Engines Company Ltd., © 2000.
© 2013 BELL PERFORMANCE INC. ALL RIGHTS RESERVED. Diesel Fuel Treatments NEW DIMENSION LOGISTICS – JANUARY 2015.
Engine Lubrication Chapter 12.
Advances in Diesel Fuel Technology Jim MacNeil DRD DRD ADDITIVES LLC.
Engine Friction Dr Jehad Yamin.
Public Workshop on Regulatory and Non-Regulatory Fuels Activities for 2003 California Environmental Protection Agency Air Resources Board April 10, 2003.
Cooling and Lubrication Systems Chapter 8
Oil Choices, Programs and Best Practices Jerry Rogers 9/17/2014 National Association of Fleet Administrators New England Chapter.
2007 EMISSIONS. EMISSIONS 2007 EPA Costs and Benefits Analysis Compliance costsCompliance costs –Estimated at $ per engine –4-5 cents per gallon.
The Science of Motor Oil Petroleum vs. Synthetic Petroleum vs. Synthetic The 3,000 mile oil change; The 3,000 mile oil change; Fact or Fiction.
Biodiesel Utilization Ann Brennan, Manager Technology Integration Group Center for Transportation Technologies & Systems Mobilizing NC Conference April.
August 29, 2011 Donnie Branham Dilmar Oil Company Shell Rotella T6 5w40 Full Synthetic Shell Rotella T6 5w40 Full Synthetic Engine Oil Engine Oil 1.
06/03/03 mrb G McGeehan TMC_June10th 1 Rapidly Changing Oil Requirements For Low Emission Diesel Engines Jim Mc Geehan Manager of Global Diesel Engine.
1 What is the primary function of coolant? Transfer heat from the engine to the radiator for dissipation!
Selecting Crankcase Oil Not All Oils Are Alike. Selecting Crankcase Oil We have a lot of options when it comes to lubricants. We have mineral based (oils.
Summer Meeting – 2012 Diesel Emissions (Tier 4) Scott Weyant Chris Knipfer John Hale Chris Vernon.
Unit 6 Engine Oil Life Extension. Baseline: “Prescribed” Oil Change Need-it-or-not changes based on: Mileage Calendar Operating Time.
Name:Goh Choong Leoong Student No: P Date: 30/08/06.
August 29, 2011 Donnie Branham Dilmar Oil Company Shell Rotella T5 Synthetic Blend Engine Oil 1.
Comparison of Real World Emissions from B20 and ULSD fuels for Transit buses Vinay Kumar V Nerella Department of Civil Engineering, University of Toledo,
Engine Lubricants and Lubricating Systems
Creation of stable nanosystems – one of the ways for enhancing the lubricating oil quality. Cand. Sc. (Techn.) S.B. Borshchevsky Dr. Sc. (Techn.) Professor.
CYLINDER LINERS LESSON FOUR. 1.LINER DEFINITION A removable component, cylindrical in shape, inserted into the engine block. It can be replaced when worn.
Global Lubricants © 2009 Chevron Corporation 7/20/09 G090254_August2009_Jobbers Copyright 2009 Chevron Global Lubricants, a division of Chevron U.S.A.
3rd International Conference LUBRICANTS RUSSIA Diesel Particulate Filter Regeneration Strategy and its Influence on Engine Oil Characteristics Luca.
Technology For 2007 And Beyond Dr. Steve Charlton Executive Director – Advanced Engineering Cummins Inc.
1 SHELL FLEET TECHNOLOGY TOUR August 29, VALUE DELIVERY THROUGH SERVICES OIL CONDITIONING MONITORING PROGRAM.
Phosphorus Emission Index (PEI) Studies Of ZDDP in Engine Oils ESCIT Meeting, 2006 August 8 At Toyota Technical Center Ann Arbor, Michigan Presented by:
Diesel Fuel Quality and Sulfur Effects on Catalyst-Based Exhaust Emission Controls: Manufacturers of Emission Controls Association May 2000.
1 © 2012 Chevron Oronite Company LLC. All rights reserved. Filter Settings - CHART: ( Y)
BUSES BUILT WITH CARE Dave Beebe Assistant General Manager IC Corporation.
DIMETHYL ETHER- AN ALTERNATIVE FUEL INTRODUCTION World present oil resources may be wiped out in 42 years World present oil resources may be wiped out.
HD Engine Tests John Redshaw 11/10/10.
07/16/03 mrb McGeehan G EPA 1 G EarthBkgrd Engine Oils for Ultra Low Emission Diesel Engines Jim McGeehan, Manager of Global Heavy-Duty Diesel.
© 2009 Chevron Oronite Companies. All rights reserved. New Liner and Ring Batch Effects in the Mack T-12 Presented to Mack Surveillance Panel Conference.
1 Phosphorus Emission Index Studies of, and Correlation with, Taxi Fleet Engine Oils ESCIT Meeting, GM PowerTrain Presented by: Ted Selby, Savant, Inc.
8/4/03Proprietary & Confidential Engine/OBD Maintenance/Operations Fuel / #2 Diesel, Urea Availability: –Overall supply. –Supply of ULSD. Impact.
On the Road to 2007 Low Emissions With Delo® 400 LE API CJ-4 Jim McGeehan SAE Fellow Chevron Fellow CEngMIMechE Chairman of ASTM Heavy-Duty Oil Classification.
Performance Characteristics Of Low Volatility Vs. High Volatility ZDDP; An Alternative Argument for the Addition of a Phosphorous Volatility Test to GF-5.
© 2005 Chevron Products Company Global Lubricants OEM CJ-4 Recommendations March 2008.
© 2005 Northeast States for Coordinated Air Use Management (NESCAUM) Advanced Mobile Source Training Course MS Diesel Session I. Motor Vehicle Diesel.
2 © 2006 Chevron Products Company. San Ramon, CA. All rights reserved. Specifically engineered to meet or exceed performance requirements of all severe.
FTNC Automotive. Warning - Using low quality lubricants can have real and dramatic consequences.
VEL TECH HIGH TECH DR.RR & DR.SR ENGINEERING COLLEGE Alternative Fuel Sources For Diesel Engines Purushothaman E Viswanathan V Purushothaman E Viswanathan.
INFLUENCE OF DIESEL BIOFUELS ON ENGINE OILS DETERIORATION – EXTENDED METHODS OF ENGINE OILS ASSESSMENT Zbigniew Stepien * Wieslawa Urzedowska Stanislaw.
Importance of Fuel Additives. Fuel additives can help improve fuel efficiency and also avoid problems such as weak acceleration, rough idling, cold-start.
Lubricating system Components
Lubricants: Components and Specification
E. Bardasz, L. Williams - Lubrizol Corporation
Diesel Engine Catalyst Deactivation/Ageing
Lubricating system Components
Light Vehicle Diesel Engines
Presentation transcript:

© Chevron 2007 | Confidential - Chevron Oronite Companies Diesel Engines Showing Excellent Performance and Durability with Reduced TBN Lubricants and Low Sulfur Fuel Patrice Estoueig 3 rd International Conference 'Lubricants Russia 2007'. Moscow November, 29 th 2007

© Chevron 2007 | Confidential - Chevron Oronite Companies 2 The Changing Requirement for TBN TBN is a measure of a lubricant’s base reserve used for neutralizing acids Partly “strong base” which neutralizes acids very effectively Partly “weak base” which is less effective in neutralizing acids SAE shows detergent chemistry impacts Over the last 3 decades the nature of acidic contaminants has shifted Historically more strong acids (H 2 SO 4 ) from combustion of high sulfur fuel More acids and lower temperatures Drain periods TBN limited and not long enough to experience high oxidation Now mostly weak acids from oxidation of base oils Less acids as contaminants and vastly increased temperatures Longer drains resulting in more oxidative exposure

© Chevron 2007 | Confidential - Chevron Oronite Companies 3 The Introduction of Chemical Limits for Lubricants With ever more stringent emission legislation, OEMs introduced exhaust gas after-treatment devices These devices were anticipated to be sensitive to sulfated ash, sulfur, and phosphorus in fuels and lubricants Chemical restrictions were imposed Diesel fuel sulfur limited to a maximum of 15 mg/kg Diesel engine lubricants limited to Maximum 1.0 % sulfated ash (less detergent) Maximum 0.12 % phosphorus (less ZnDTP anti-wear) Maximum 0.4 % sulfur These chemical restrictions result in lower TBN lubricants

© Chevron 2007 | Confidential - Chevron Oronite Companies 4 A Field Test to Study Lubricant Degradation Objectives: Evaluate the impact of chemical restrictions on lubricant degradation Comparison of CI-4 Plus and CJ-4 type lubricants Evaluate the impact of lower sulfur diesel fuel on lubricant degradation Comparison of regular and ultra-low sulfur diesel fuel Field test description Test truck fleet doing Delivery Service Ten units total Five units on regular sulfur diesel fuel (RSD) Five units on ultra-low sulfur diesel fuel (ULSD) Flush-and-run type operation Drain interval nominally 25,000 miles with intermediate samples

© Chevron 2007 | Confidential - Chevron Oronite Companies 5 Test Oil Description CI-4 Plus Reference Prototype API CJ-4 Oil 1 Prototype API CJ-4 Oil 2 Prototype API CJ-4 Oil 3 Prototype API CJ-4 Oil 4 Field Test Color Code BlueRedYellowGreenBlack Fresh Oil TBN (D-2896) Detergent Type ABAB Anti-Oxidant Level LowHigh Low Phosphorus Level, wt%

© Chevron 2007 | Confidential - Chevron Oronite Companies 6 CJ-4 Oils Have Lower TBN Due to SAPS Limitations TBN D4739, mg KOH/g

© Chevron 2007 | Confidential - Chevron Oronite Companies 7 Used Oil Lead Shows No Correlation with Fresh Oil or Used Oil TBN

© Chevron 2007 | Confidential - Chevron Oronite Companies 8 TBN or TAN Based Used Oil Rejection Limits Do Not Apply to Modern Engines Using Low S Fuel and CJ-4 Oils

© Chevron 2007 | Confidential - Chevron Oronite Companies 9 Engines on Low S Fuel Showing Lower Used Oil Iron Content ; Less Wear ?

© Chevron 2007 | Confidential - Chevron Oronite Companies 10 Statistical Analysis Confirms the Significant Difference in Used Oil Iron

© Chevron 2007 | Confidential - Chevron Oronite Companies 11 Search for the Source of the Used Oil Fe Difference Engine inspections were performed on two of the units Both ran on the CI-4 Plus oil for the full duration of the field test One used ULSD, the other RSD Units had very similar mileage (165,000 and 170,000) Inspected parts Valve train Bearings Ring and liners

© Chevron 2007 | Confidential - Chevron Oronite Companies 12 No Difference in Valve Train Wear Between RSD and ULSD Units Crossheads from ULSD UnitCrossheads from RSD Unit

© Chevron 2007 | Confidential - Chevron Oronite Companies 13 No Obvious Difference in Bearing Wear Between RSD and ULSD Units Bearings from RSD UnitBearings from ULSD Unit

© Chevron 2007 | Confidential - Chevron Oronite Companies 14 ULSD Liner Shows Less Wear Anti-Thrust Side Indicator Liner Wear Step Polished Area below Top Ring Reversal Point Liner from ULSD UnitLiner from RSD Unit

© Chevron 2007 | Confidential - Chevron Oronite Companies 15 ULSD Unit Shows Consistently Lower Liner Wear

© Chevron 2007 | Confidential - Chevron Oronite Companies 16 Microscopic Images from RSD and ULSD Liners Show Difference in Wear Liner from ULSD UnitLiner from RSD Unit

© Chevron 2007 | Confidential - Chevron Oronite Companies 17 Liner Wear, with RSD, Has Corrosive Component : Crevice Corrosion – Crack Formation – Crack Propagation - Spalling Void from Removal of Cast Iron Exposed Graphite Flake Propagating Cracks Liner from RSD Unit

© Chevron 2007 | Confidential - Chevron Oronite Companies 18 Conclusions Properly formulated low TBN CJ-4 oils provide excellent engine performance TBN is not a clear indicator of fresh or used lubricant quality Chemical limits in CJ-4 allow for the formulation of diesel engine lubricants with performance equal to conventional CI- 4 Plus lubricants, thus maintaining backward compatibility Further reduction of sulfur and phosphorus levels could significantly impact lubricant performance to the point that backward compatibility can no longer be maintained Low sulfur diesel fuel reduces acid formation in the power cylinder and improves the durability of diesel engines