1 MAE 5310: COMBUSTION FUNDAMENTALS Overview of Some Important Chemical Mechanisms October 15, 2012 Mechanical and Aerospace Engineering Department Florida Institute of Technology D. R. Kirk

2 INTRODUCTION TO IMPORTANT CHEMICAL MECHANISMS Purpose –Outline elementary steps involved in a number of chemical mechanisms of significant importance to combustion and combustion generated air pollution –Fundamental ideas developed in chemical kinetics directly applicable to understanding complex real systems Precautionary note –Complex mechanisms are evolutionary products of chemists’ thoughts and experiments, and may change with time as new insights are developed –Therefore when we discuss a particular mechanism, we are not referring to the mechanism in the same sense that we might refer to the first law of thermodynamics

3 THE H 2 -O 2 SYSTEM Hydrogen-oxygen system is important in rocket propulsion and also important subsystem in oxidation of hydrocarbons and carbon monoxide Depending on the temperature, pressure, and extent of reaction, reverse reactions may be possible In modeling the H 2 -O 2 system as many as 40 reactions can be taken into account involving 8 species: H 2, O 2, H 2 O, OH, O, H, HO 2, and H 2 O 2 Consider detailed mechanism shown on the next slide Consider explosive behavior of H 2 -O 2 system Comments –Understanding of detailed chemistry of a system is very useful in understanding experimental observations –Such an understanding is essential to development of predictive models of combustion phenomena when chemical effects are important

4 THE H 2 -O 2 SYSTEM

5 H 2 -O 2 EXPLOSION CHARACTERISTICS:  =1.0

6 H 2 -O 2 EXPLOSION CHARACTERISTICS Follow a vertical line at, say 500 C –1 – 1.5 mm Hg there is no explosion Lack of explosion is a result of the free radicals produced in the chain initiation step (H.2) and chain sequence (H.3-H.6) being destroyed by reactions on the wall of the vessel Wall reactions break the chain, preventing build-up of radicals that lead to explosion Note that the wall reactions are not explicitly included in the mechanism since they are not strictly gas phase reactions. Symbolically: –1.5 – 50 mm Hg there is an explosion Direct result of gas-phase chain sequence H.3-H.6 prevailing over radical destruction at wall Remember that increasing the pressure increases the radical concentration linearly, while increasing the reaction rate geometrically –50 – 3,000 mm Hg there is no explosion The cessation of explosive behavior can be explained by the competition for H atoms between the chain branching reactions, H.3, and what is effectively a chain-terminating step at low temperatures, reaction H.11. Reaction H.11 is chain terminating because the hydroperoxy radical, HO 2, is relatively unreactive at these conditions, and because of this, it can diffuse to wall where it is destroyed –Above 3,000 mm Hg there is an explosion At these conditions reaction H.16 adds a chain-branching step with opens up the H 2 O 2 chain sequence

7 CARBON MONOXIDE OXIDATION Hydrocarbon combustion can be characterized as a two-step process: 1.Breakdown of the fuel to carbon monoxide 2.Oxidation of carbon monoxide to carbon dioxide CO is slow to oxidize unless there is some hydrogen containing species present –Small quantities of H 2 O (often called moist CO) or H 2 can have a tremendous effect on the oxidation rate –This is because the CO oxidation step involving the hydroxyl radical is much faster than the steps involving O 2 and O Assuming that water is primary hydrogen containing species, following steps describe oxidation of CO First reaction is slow and does not contribute significantly to formation of CO 2, but rather serves as the initiator of the chain sequence The 3 rd reaction is the actual CO oxidation step (chain propagating step), producing H atoms to react with O 2 to form OH and O (in reaction 4) These radicals, in turn, feed back into the oxidation step (reaction 3) and the first chain branching step (reaction 2). The CO + OH → CO 2 + H (reaction 3) is the key reaction in the overall scheme

8 OXIDATION OF HIGHER PARAFFINS Paraffins or alkanes, are saturated, straight-chain or branched chain, single bonded hydrocarbons with the general molecular formula C n H 2n+2. We will consider cases where n > 2 –No attempt is made to explore or list many elementary reactions involved –Strategy instead will be to: Present an overview of oxidation process Indicate key reactions steps –Discuss multi-step global mechanisms approaches that have had some success –For further discussion of paraffins, olefins, etc., see Chapter 3, Section E The oxidation of paraffins can be characterized by three sequential processes: 1.Fuel molecule attacked by O and H atoms and breaks down, mostly forming olefins (double carbon bonds, C n H 2n ) and H 2. H 2 oxidizes to water, based on available oxygen 2.Unsaturated olefins further oxidize to CO and H 2. Essentially, all of H 2 is converted to water 3.The CO burns out via reaction CO + OH → CO 2 + H. Nearly all of heat release associated with the overall combustion process occurs in this step

9 ILLUSTRATION OF PROCESS WITH PROPANE Step 1: A single carbon-carbon (C-C) bond is broken in the original fuel molecule. The C-C bonds are preferentially broken over hydrogen-carbon bonds because the C-C bonds are weaker –Example: C 3 H 8 + M → C 2 H 5 + CH 3 + M Step 2: The two resulting hydrocarbon radicals break down further, creating olefins (hydrocarbons with double carbon bonds, C n H 2n ) and hydrogen atoms. The removal of an H atom from the hydrocarbon is termed H-atom abstraction. In the example for this step, ethylene and methylene are produced. –C 2 H 5 + M → C 2 H 4 + H + M –CH 3 + M → CH 2 + H + M Step 3: The creation of H atoms from Step 2 starts development of a radical pool –Example: H + O 2 → O + OH Step 4: With new radicals, new fuel-molecule attack pathways open up –Examples: C 3 H 8 + OH → C 3 H 7 + H 2 O C 3 H 8 + H → C 3 H 7 + H 2 C 3 H 8 + O → C 3 H 7 + OH

10 ILLUSTRATION OF PROCESS WITH PROPANE Step 5: As in Step 2, the hydrocarbon radicals again decay into olefins and H atoms via H- atom abstraction –Example: C 3 H 7 + M → C 3 H 6 + H + M –And following the  -scission rule Rule states that the C-C or C-H bond broken will be the one that is one place removed from the radical site (the site of the unpaired electron) The unpaired electron at the radical site strengthens the adjacent bonds at the expense of those one placed removed from the site For the C 3 H 7 radical created in Step 4, two paths are possible 1.C 3 H 7 + M → C 3 H 6 + H + M 2.C 3 H 7 + M → C 2 H 4 + CH 3 + M Step 6: The oxidation of the olefins created in Steps 2 and 5 is initiated by O-atom attack, which produces formyl radicals (HCO) and formaldehyde (H 2 CO) –Examples: C 3 H 6 + O → C 2 H 5 + HCO C 3 H 6 + O → C 2 H 4 + H 2 CO Step 7: –a: Methyl radicals (CH 3 ) oxidize –b: Formaldehyde (H 2 CO) oxidizes –c: Methylene (CH 2 ) oxidizes –Each of these steps produces carbon monoxide, the oxidation of which is Step 8 Step 8: Carbon monoxide oxidizes following the moist CO mechanism discussed above

11 GLOBAL AND QUASI-GLOBAL MECHANISMS One step mechanism Four step mechanism See parameters: A, E a /R, m and n on next page Chosen to provide best fit agreement between Experimental and predicted flame temperatures, as well as flammability limits See parameters: x, E a /R, a, b, c on next page This particular mechanism assumes that ethylene (C 2 H 4 ) is the intermediate hydrocarbon

12 GLOBAL AND QUASI-GLOBAL MECHANISMS

13 GRI MECH: METHANE COMBUSTION (1-46)

14 GRI MECH: METHANE COMBUSTION (47-92)

15 GRI MECH: METHANE COMBUSTION (93-137)

16 GRI MECH: METHANE COMBUSTION ( )

17 GRI MECH: METHANE COMBUSTION ( )

18 GRI MECH: METHANE COMBUSTION ( )

19 GRI MECH: METHANE COMBUSTION ( )

20 CH 4 MOLECULAR STRUCTURE DIAGRAM: HIGH T Consider the following molecular structure diagram which shows a linear progression of CH 4 to CO 2 with several side loops originating from the methyl (CH 3 ) radical Direct Pathways: Linear Progression, called the backbone –The linear progression starts with an attack on the CH 4 molecule by OH, O and H radicals to produce the methyl radical –The methyl radical then combines with an oxygen atom to form formaldehyde (CH 2 O) CH 3 + O → CH 2 O + H –The formaldehyde is attacked by OH, H, and O radicals to produce the formyl radical (HCO) –The formal radical is converted to CO by a trio of reactions: HCO + H 2 O HCO + M HCO + OH –Finally CO is converted to CO 2, primarily by reaction with OH Indirect Pathways: –CH 3 radicals also react to form CH 2 radicals in two possible electronic configurations, which are shown in the left side pathway: The singlet electronic state of CH 2 is designated as CH 2 (S) (does not stand for solid) –On the right side-loop, CH 3 is first converted to CH 2 OH, which in turn is converted to CH 2 O –Other less important pathways complete the mechanism, which have reaction rates of less than 1x10 -7 mol/cm 3 s, and are not shown in the structure diagram

21 CH 4 MOLECULAR STRUCTURE DIAGRAM: HIGH T

22 CH 4 MOLECULAR STRUCTURE DIAGRAM: LOW T At lower temperatures (say less than 1500 K) pathways that were unimportant at higher temperatures now become prominent Consider the following diagram, which is at a temperature of T=1345 K The black arrows show the new pathways that now complement all of the high-temperature pathways, and there are several interesting features: –There is a strong recombination of CH 3 back to CH 4 –An alternate route from CH 3 to CH 2 O appears through the intermediate production of methanol (CH 3 OH) –CH 3 radicals combine to form ethane (C 2 H 6 ), a higher hydrocarbon than the original reactant, which was methane (CH 4 ) The C 2 H 6 is ultimately converted to CO (and CH 2 ) through C 2 H 4 (ethene) and C 2 H 2 (acetylene) –See steps 5-7 on slide 5 The appearance of hydrocarbons higher than the initial reactant hydrocarbon is a common feature of low-temperature oxidation processes.

23 CH 4 MOLECULAR STRUCTURE DIAGRAM: LOW T

24 OXIDES OF NITROGEN (NO x ) FORMATION Nitric oxide is an important minor species in combustion because of its contribution to air pollution In combustion of fuels that contain no nitrogen, NO is formed by three chemical mechanisms that involve nitrogen from the air: 1.Zeldovich mechanism (also called the thermal mechanism) Dominates at high temperatures over wide range of  Usually unimportant for T < 1800 K 2.Fenimore (also called the prompt mechanism) Important in fuel rich combustion 3.N 2 O-intermediate mechanism Important in lean (  < 0.8), low temperature combustion Mechanism is important in NO control strategies that involve lean premixed combustion Currently being explored by gas-turbine manufacturers

25 EXTENDED ZELDOVICH MECHANISM This 3 reaction set is referred to as the extended Zeldovich mechanism –Mechanism is coupled to the fuel chemistry through the O 2, O, and OH species –In process where the fuel combustion is complete before NO formation becomes significant, the two processes can be uncoupled If relevant time scales are sufficiently long can assume that the N 2, O 2, O, and OH concentrations are at their equilibrium values and the N atoms are in steady-state May also assume that the NO concentrations are much less than their equilibrium values, the reverse reactions can be neglected With these two assumptions (which greatly simplify the problem of calculating the NO formation), a simple rate expression results Note that within flame zones and in short time scale post-flame processes, the equilibrium assumption is not valid Compared with time scales of fuel oxidation process, NO is formed rather slowly by the thermal mechanism, thus thermal NO is generally considered to be formed in post-flame gases

26 FENIMORE (PROMPT) MECHANISM Linked closely to combustion chemistry of hydrocarbons Some NO rapidly produced in the flame zone of laminar premixed flames long before there would be time to form NO by the thermal mechanism The general scheme of the Fenimore mechanism is that hydrocarbon radicals react with molecular nitrogen to form amines or cyano compounds, and the amines or cyano compounds are then converted to intermediate compounds that ultimately form NO The mechanism can be written as (ignoring the processes that form the CH radicals to initiate the mechanism) –CH + N 2 ↔ HCN + N –C + N 2 ↔ CN + N For  < 1.2 –HCN + O ↔ NCO + H –NCO + H ↔ NH + CO –NH + H ↔ N + H 2 –N + OH ↔ NO + H For  > 1.2, other routes open up and the chemistry becomes much more complex