1 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion & CCW Piping Thomas F. Joos, PE Lead Civil/Structural Engineer CFAC Review March 10-11, 2009.

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Presentation transcript:

1 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion & CCW Piping Thomas F. Joos, PE Lead Civil/Structural Engineer CFAC Review March 10-11, 2009

2 BROOKHAVEN SCIENCE ASSOCIATES Outline CCW Plant Expansion (WBS ) Construction Package Scope Construction Package Schedule Construction Package Management/Oversight CCW Piping (WBS ) Construction Package Scope Construction Package Schedule Construction package Management/Oversignt

3 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion Scope (WBS ) Five (5) bay expansion to the existing CCWF (B-0600), Central Chilled Water (CCW) Plant expansion shared between NSLS-II and BNL NSLS-II share is 3 bays & two chillers+- Expansion of the CCW Pump House (B-0600A) by five (5) pump bays Installation of two (2) 1,250-ton electric centrifugal chillers & associated pumps Addition of two (2) cooling tower cells (cooling tower basin construction for 5 cells) Addition to existing electrical substation Associated electrical, mechanical, HVAC infrastructure and site work.

4 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion Construction Package ScheduleBaselineCWE Bid Package available (design pkg)12/10/0811/19/08(A) Bid Solicitation (IFB in DOE review)1/29/093/13/09 Bids Returned3/3/094/26/09 Contract Award4/28/095/29/09 Notice to Proceed (Construction Start)6/4/097/06/09 Construction Complete (Beneficial Occupancy)3/24/111/31/11 Operations (CCWF added capacity available)3/24/112/28/11 Procurement process is lagging by ~1+ month but have ~3 months float before CCW is needed

5 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion Construction Package Management/Oversight Design Design by Giffels Partnership (consultant A/E) Design management by BNL Energy Management Division (EMD) Design review by NSLS-II Procurement Bid solicitation by BNL Procurement & Property Management Division (PPM) with BNL Modernization Program Office (MPO) (*) Review by NSLS-II (*) Construction Construction management/oversight by BNL MPO (*) Review by NSLS-II (*) * - These activities performed in accordance with a CCW Expansion Project Management Plan to be issued by NSLS-II

6 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion North

7 BROOKHAVEN SCIENCE ASSOCIATES CCW Plant Expansion B-600 Operating Floor Plan Existing New North 3 Additional Bays & 2 Chillers for NSLS-II 2 Additional Bays for BNL

8 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping Scope (WBS ) New 24” diameter CCW Supply, 24” diameter CCW Return & 3” diameter Compressed Air piping New piping extends between the existing CCW/CA mains on Rochester Street to a point at the edge of the NSLS-II Ring Building Construction site Total distance of approximately 1,100 feet Includes all excavation/backfill, valves, appurtenances and connections to existing CCW and CA mains and site restoration.

9 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping Construction Package ScheduleBaselineCWE Bid Package Ready2/26/093/23/09 Bid Solicitation4/20/094/17/09 Bids Returned5/4/095/08/09 Contract Award6/1/095/22/09 Notice to Proceed (Construction Start)6/29/096/19/09 Construction Complete12/31/0912/18/09

10 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping Construction Package Management/Oversight Design Design by Giffels Partnership (consultant A/E) Design management by BNL Energy Management Division (EMD) Design review by NSLS-II Procurement Bid solicitation by BNL/ NSLS-II PPM Construction Construction management/oversight by NSLS-II

11 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping CCW Piping Plan – Part 1 North Upton Gas Station Existing CCW/CA Mains (Rochester Street) B-0452

12 BROOKHAVEN SCIENCE ASSOCIATES CCW Piping North CCW Piping Plan – Part 2 Existing Drainage Swale & Culverts Interface with Ring Building Piping Intersection Rowland St. & Groves Street