IE551 Computer Control6/4/20161 IE 551 Computer Control of Manufacturing Systems IE 551 Computer Control of Manufacturing Systems Richard A. Wysk Spring 2004

IE551 Computer Control6/4/20162 Agenda n Policies - This is a graduate engineering course, I do expect you to act like engineering students. Independent, diligent, creative,... n Engineering ethics

IE551 Computer Control6/4/20163 Overview n What we will we be doing? –IE551 is lots of fun. It may also be the most important class that you take. –Manufacturing systems control is a difficult topic that has hindered the development of CIM implementation, e.g., as much as 80% of CIM systems cost can be control software; usually ~50% n Control of the CIM lab system will be our focus n I will treat you as a Project Manager

IE551 Computer Control6/4/20164 Introduction n What is a “Manufacturing system”? Interactions of many processes, products and design decisions made in the engineering of a product. –Machine requirements planning –Process planning –Production planning –Concurrent engineering

IE551 Computer Control6/4/20165 Vocabulary n Glossary of terms –CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS, Simultaneous engineering, Concurrent engineering, Agile Engineering, Product Engineering, Process Engineering, Production Engineering,...

IE551 Computer Control6/4/20166 Goal and Objective n GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (in- house or not) n OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment

IE551 Computer Control6/4/20167 Today’s Situation n Moving form paper driven systems or from “stand-alone” business and engineering systems n Selling under-utilized resources to increase profit n Terminate inefficient (non competitive) activities

IE551 Computer Control6/4/20168 A Vision of Manufacturing Systems n ENGINEERING – the planning, designing, construction (manufacture), –or management of machinery, roads, bridges, etc..

IE551 Computer Control6/4/20169 A Vision of Manufacturing Systems (cont.) n INTEGRATE –1. to make or become whole or complete. –2. to bring parts together as a whole. –3. to remove barriers imposing segregation.

IE551 Computer Control6/4/ A Vision of Manufacturing Systems (cont.) n INTEGRATED ENGINEERING –planning, designing, construction and management of a product.

IE551 Computer Control6/4/ Engineering

IE551 Computer Control6/4/ Product Engineering

IE551 Computer Control6/4/ Process Engineering

IE551 Computer Control6/4/ Production Engineering

IE551 Computer Control6/4/ A Vision of Manufacturing Systems (cont.) n INTEGRATION ENGINEERING –tools and techniques that can be used to assist in combining planning, design, construction and management of a product.

IE551 Computer Control6/4/ A Vision of Manufacturing Systems (cont.) n INTEGRATED ENGINEERING –planning, designing, construction and management of a product. product.

IE551 Computer Control6/4/ Concurrent or simultaneous engineering n Performing all business activities in unison n Making wise real-time economic decisions n Team concepts

IE551 Computer Control6/4/ Production Engineering: Computer Control of Manufacturing Systems n Focus will be on finite state automata n Building components include: –Product Engineering –Process Engineering

IE551 Computer Control6/4/ Manufacturing Research Laboratory n 112 Leonhard n Finalize layout n Design fixtures n Buffers n Tooling

IE551 Computer Control6/4/ Expectations n Good Team players n Competent engineers n Project participants n Complete a control system

IE551 Computer Control6/4/ Project Requirements n Development of team responsibilities n Team members n Team leaders n Project plan