Mold Texturing Trevor Thorwart Andrew Meier Josh Hoover.

Slides:



Advertisements
Similar presentations
SEMINAR ON HIGH SPEED MACHINING (HSM)
Advertisements

Machining Overview All products that we use in our everyday life have been machined in one way or another. Our modern civilization depends on machining.
Chapter 28: Nontraditional Manufacturing Processes
ME 330 Manufacturing Processes CUTTING PROCESSES
NONTRADITIONAL MACHINING Chapter 26
A Presentation on Milling Machine Submitted by: Nikhil Nama Nikhlesh Sharma Nischal Rao Jaipur Engineering College And Research Centre.
HABEEB HATTAB HABEEB Office: BN-Block, Level-3, Room Ext. No.: 7292 H/P No.:
Abrasive Jet Machining (AJM)
NONTRADITIONAL MACHINING AND THERMAL CUTTING PROCESSES
MET 1321 Machining and Welding
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes EIN 3390 Manufacturing Processes Fall,
Analysis and Performance of Slotted Tools in Electrical Discharge Drilling Ramy Nastasi, Philip Koshy McMaster University Canada NANTES.
Winter term 00/01 Industrial Applications of Computers Computer Aided Manufacturing (CAM) Computer Numerical Control (CNC)
Environmentally Conscious Design & Manufacturing (ME592) Date: March 15, 2000 Slide:1 Environmentally Conscious Design & Manufacturing Class 5: Manufacturing.
MT-284 MANUFACTURING PROCESSES
Non-traditional Machining Processes
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes (Review) EIN 3390 Manufacturing Processes Spring,
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes EIN 3390 Manufacturing Processes Summer A, 2012.
Machining is processes in which we get a desired final shape and size from of raw material. 1.Conventional / Traditional Machining 2.Non Conventional.
Advanced Machining Processes
These methods utilize electric, chemical, sound, or ray energy. They supplement cutting but sometimes can replace it. Electrical discharge machine Electrical.
Parameters Analysis for Low Power Q-Switched Laser Cutting in Singulation Process of HDD Manufacturing The 4th AIT Masters Theses Competition Present By.
Basic Machine Processes Competency D Identify the basic concepts of the manufacturing processes.
Rapid Prototyping & Alternative Manufacturing Techniques or how to get it done differently than we told you yesterday.
Laser Beam Machining Done By: Murad.
ABRASIVE JET MACHINE.
Processes Used to Separate Metallic Materials
processes and Nanofabrication
Manufacturing Process A sequence of operations, often done on a machine or at a given area During a manufacturing process, we add, subtract, or form materials.
ME 330 Manufacturing Processes CUTTING PROCESSES.
Wire EDM cutting of PCD 報告者:陳思懿 指導教授 : 戴子堯 博士. Outline INTRODUCTION Influence of PCD machining conditions Conclusions 1/10.
IE 243 MANUFACTURING PROCESSES
SEMINAR ON HIGH SPEED MACHINING (HSM). CONTENTS  Introduction  Definition of HSM  Advantages  Application areas  Machining system  Some recommended.
Electrochemical Machining (ECM)
Feasibility of 3-D Surface Machining by Dry EDM 1/15 班級 : 碩研奈米一甲 學號 :M98R0105 報告者:陳致維 報告日期: 06/04/2010.
Part Fabrication Additive Processes –molding, casting, sintering Subtractive Processes –turning, milling, grinding, EDM Forming Processes –sheet metal.
Electrical Methods of Material Removal Chapter 5.
老師:戴 子 堯 學生:陳 立 偉 日期: Outline INTRODUCTION THE DRY EDM PROCESS EXPERIMENTAL SETUP CONCLUSIONS 2.
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes EIN 3390 Manufacturing Processes Spring, 2011.
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes (Review) EIN 3390 Manufacturing Processes Summer A,
1 Teaching Innovation - Entrepreneurial - Global The Centre for Technology enabled Teaching & Learning, N Y S S, India DTEL DTEL (Department for Technology.
IMS ENGINEERING COLLEGE ,GHAZIABAD (U
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes EIN 3390 Manufacturing Processes Spring, 2012.
PRESENTATION on EDM, ECM& LBM Presented by-: kumar saurabh Roll no-: Branch-: ME 1 Submitted to-: Mr Deepak Sharma.
Mold Texturizing By: Josh Gropp, Garrett Miller, Andrew Schenck.
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes (Review) EIN 3390 Manufacturing Processes Spring, 2011.
Electric Discharge Machining (EDM)
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes EIN 3390 Manufacturing Processes Summer A, 2011.
ELECTRICAL ENERGY BASED PROCESSES
Chemical Machining Fig : (a) Schematic illustration of the chemical machining process. Note that no forces or machine tools are involved in this process.
ENGINEERING MANUFACTURING METHODS
ULTRASONIC MACHINING PROCESS Prepared by B.BALAMURALI AP/MECH
Non-traditional Machining Processes
processes and Nanofabrication
Nontraditional Processes Defined
Subject Name: Manufacturing Process
Chemical and Electro-Chemical Energy Based Processes
Unconventional Machining Processes
Laser Beam Welding Welding Technology/4.4 Laser Beam Welding.
Trevor Thorwart Andrew Meier Josh Hoover
Advanced Machining Processes
Electrical Discharge Machine - EDM
Chemical and Electro-Chemical Energy Based Processes
ELECTRICAL ENERGY BASED PROCESSES
Unconventional Machining Processes
SNS COLLEGE OF ENGINEERING, COIMBATORE
Manufacturing Processes
Manufacturing Processes
Manufacturing Processes
Manufacturing Processes
Presentation transcript:

Mold Texturing Trevor Thorwart Andrew Meier Josh Hoover

Introduction Mold Texturing –Flexibility –Pleasing Look –Aesthetic feel

Types of Mold Texturing Mechanical –Computer Numerical Control (CNC) –Abrasive Blasting Electrical –Electrical Discharge Machining (EDM) Chemical Engraving

CNC Engraved Areas of use –Logos and Patterns

CNC Engraved Basic Milling Operation Work-piece clamped down Tool path computer generated Drill follows and cuts path

Abrasive Blasting Method Abrasive particles etch tool –Commonly sand –High Velocity Matte, decorative, and textured finish

Abrasive Blasting Advantages –Cheap –Quick Disadvantages –Good for matte surface textures –Inconsistent surface finish

Abrasive Blasting

Electrical Discharge Machining (EDM) Created using electrodes –Shaped tool or wire graphite Plasma Etched in CNC pattern

EDM Procedure Placed in dielectric fluid Discharge created Plasma erodes surface –Follows CNC path Dielectric fluid washes debris away

EDM Advantages –Complex and simple surfaces –Dimensional Accuracy (+/ in) –High Range of Materials Soft and Hard Mold Steels –Can be fully automated

EDM Disadvantages –Low production volume Slow cutting –EDM scale Must be post-polished –Blind holes Difficult Debris Removal

EDM

Chemical Engraving Patterning Process using a acid bath

Chemical Engraving Procedure Stencil Mold Masked Acid Bath Tooling Dissolves Chemically Textured Surface Details Masked

Chemical Engraving Advantages –Dimensional –Cost –Tooling Disadvantages –Surface Types –Secondary cleaning operation –Masking

Mold Texturing Areas of Use Injection Molding Blow Molding Compression Molding Thermoforming Rotational Molding

Other Issues Guidelines –Mold Preparation Costs –Surface –Tooling –Mold material Mold Repair

Conclusion