Status of KEK STF-HLRF S. Fukuda KEK. October 1 HLRF KOM S.Fukuda 2 Stuffs of HLRF&LLRF(RF group in KEK Linac team) Leader S. Fukuda Modulator M. Akemoto,

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Presentation transcript:

Status of KEK STF-HLRF S. Fukuda KEK

October 1 HLRF KOM S.Fukuda 2 Stuffs of HLRF&LLRF(RF group in KEK Linac team) Leader S. Fukuda Modulator M. Akemoto, T. Shidara, H. Honnma, H. Nakajima Klystron (S. Fukuda), S. Matsumoto, M. Yoshida, Power Distribution (S. Fukuda), T. Takenaka, K. Nakao, S. kazakov (now in Yale), H. Matsushita LLRF & Operation S. Michizono, Y. Yano, T. Matsumoto, T. Miura, H. Katagiri Contents of this talk (Topics of LLRF are not included) STF Plan Progress from 2006 to 2007 (Klystron, Modulator, PDS) Preparation for Phase-1 Summary

October 1 HLRF KOM S.Fukuda 3 STF(KEK Superconducting RF Test Facility) STF-Phase 3.0 STF (Superconducting RF Test Facility) STF-0.5(Under progress) One 35MV/m-cavity in a 5m-long Cryomodule + One 45MV/m-cavity in a 5m-long Cryomodule STF-1.0 ( :Delaying) Configuration See left figure Necessary Infrastructures for STF (including EP, CP …) will be introduced. Required RF Components STF-1.0 (1.3GHz,L-band) 5MW Klystron x 2 Pulse Modulators for 5-MW Klystron & for 10-MW Klystron Power Distribution System (PDS) for 8-Cavity System LLRF (Analogue control, Digital control) STF MW MBK Pulse Modulator PDS for 26-cavity system LLRF

October 1 HLRF KOM S.Fukuda 4 Progress from 2006 to 2007 STF ・ No1 RF-Source - Reinforcement of modulator from Power Nuclear-reactor Corp (PNC) +5MW Klystron from JHP - Operation and evaluation of No1 RF Source and improvement Evaluation of RF Conponents mainly from past projects: Dummy Load,Circulator, hybrid etc. Processing of the couples Coupler test for the STF-0.5 ( Cryomodule with a35MV/m cavity+another with 45MV/m cavity) Evaluation of LLRF RF feed to STF-0.5 System Construction and evaluation of PDS for STF- 1.0 STF ・ No2 RF-Source -New Pulse Modulator (by Nichicon) Collaboration with Company –Pulse modulator using IEGT SWs. Relating work with ILC Co-procurement (US& Japan) of 10MW MBK Design and evaluation of Baseline Configuration Design (BCD)

October 1 HLRF KOM S.Fukuda 5 Used at JHP New Tube Used at PNC New Modulator

October 1 HLRF KOM S.Fukuda 6 No.1 Modulator (MELCO) Reinforced Modulator from PNC:Units distributing Type Waveform of Bouncer circuits RF does not reached up to 5MW without adding IGBT stages Red: Newly added Blue: Revised

October 1 HLRF KOM S.Fukuda 7 No.2 Modulator (Nichicon) Budget of FY2006, Under evaluating, All-in-one-cabinet type modulator mating to the ILC spec. Modulator Specification Possible to use 5MW Single beam klystron and 10MW MBK 5MW (136kV,100A, 1.5ms pulse width ) 10MW(120 kV,140A, 1.5ms pulse width ) Step-up ratio of Pulse-transformer=1:15 (Different from ILC-BCD slightly) Corresponding primary rating 5MW(9.07kV,1500A,pulse width of 1.5ms) 10MW (8.0kV,8000A,pulse width of 1.5ms) Repetition of 5pps Pulse sag of less than 15 % (Sag compensation by bouncer circuit) Pulse generation by IGBT SW (IGBTs are chosen to be same as the No.1 modulator. Circuits are differnt) In order ro protect SWs for the over- current, double interlock system are employed. Test was done normally. Outer Cabinet IGBT SW Board Pulse-transformer Output pulse waveform and timing with the bouncer operation Variation of flat-top

October 1 HLRF KOM S.Fukuda 8 IEGT Modulator with collaboration study (Mitsubishi-Toshiba Corp-TMEIC/KEK) All-in-One-Cabinet Modulator using IEGT Pulse modulator using IEGT SW ( Injection Enhanced Gated Array) ( Collaboration with TMEIC ) Pulse parts were tested in KEK with the combination of Nichicon Power supply And successfully operated. KEK. Fast SW-off for the over-current, and sudden shut-off under the continuous Running are successfully tested. Snubber IEGT SW Circuit of modulator Fast off circuit for over-current Long-run and sudden shut off circuit

October 1 HLRF KOM S.Fukuda 9 Outcomes and problems for STF Modulator Outcomes Technology for the semiconductor SW long-pulse high-power modulator is evaluated to be established in Japan after the manufacturing of No.1 modulator (MELCO), No.2 modulator (Nichicon) and TMEIC modulator. Sag compensation technology using the bouncer circuit for the high-power modulator is also established in Japan. ( First demonstration in Japan) Fast SW off and protection circuit are studied successfully. Double protection methods when load is shorted (KEK) ->IGBTs are quickly off when the over-current exceed threshold value of A. ->Crawbar circuit are on if the over-current exceed threshold value of B (>A). Problems No1 modulator (MELCO) : Due to the double protection methods mentioned above, we could not obtained the maximum required voltage for 5MW without increase the IGBT stage; MELCO requested the big money and we abandoned the reinforcement. Reinforcement of old system gave us the anxiety of maintaining the old components such as PLC, transistors etc. No2 modulator (Nichicon) :Some parts required the improvement. More compact pulse-transformer is desirable.

October 1 HLRF KOM S.Fukuda 10 Test stand: STF No1 Area Photo IGBT Sw Cabinet Pulse Transformer Tank Klystron High Power Circulator High power Water Load Variable Shorted WG Coupler Insertion Points RF Window Layout of Klystron output and components test Layout for Coupler test

October 1 HLRF KOM S.Fukuda 11 Power Distribution System (For STF1.0, To be used from 2007 to 2008) Klystron Gallery Tunnel PDS of STF-0.5 PDS of STF-1.0 Linear PDS Tree-type PDS

October 1 HLRF KOM S.Fukuda 12 Current status of PDS for STF-0.5 and STF-1.0 STF MV/m Cavity side STF MV/m cavity side Tree-like PDS (Front)Linear PDS Installed couple to Cryomodule for the test of Assembled PDSs in KG and waiting for the evaluation test

October 1 HLRF KOM S.Fukuda 13 Development of RF WG Components For STF-1.0, so many waveguide components are come from PNC and JHP. For STF-2.0 we are considering to introduce the new WG components. We aim for using the domestic WG components to prepare for the coming ILC construction. Some R&D works are also planed. Already manufactured components L-band WR-650 straight aluminum waveguide Flexible waveguide with highly flexibility Y-junction circulator competitive with Russian products (both performance and price) High-power 3-dB hybrid with variable tap-off Study of the welding of WR650 for ILC installation LLRF: Arc detector for the interlock To be done for R&D work Cheap phase-shifter and/or Cheap Qex tuner Cheap window (separating from the pressurizing and normal section) Search the possibility to eliminate the circulator to feed the power to many cavity systems Hybrid waveguide components ( all in one waveguide components) ->Development of the cheap WG components mate for the requirement of ILC.

October 1 HLRF KOM S.Fukuda 14 Some R&D Results Super MBK Exotic phase-shifter designed by S. Kazakov Welding R&D 500kW Circulator made by NKK Overview 1/6 Model Ordered MBK Cathode

October 1 HLRF KOM S.Fukuda 15 Summary Modulator: – No.1 Modulator: Voltage sag of and RF sag of +-4% are achieved employing bouncer circuit. More flatness on RF is achieved by LLRF FB. RF power of 2.5 MW is fed to coupler and tested. More power-up requires the increase of IGBT stages and not available due to the budget limit. – No.2 modulator: All-in-one-cabinet modulator.Basic test performance was finished. Klystron test is under going. – Collaboration work with TMEIC for IEGT Modulator was successfully performed. Klystron 2 TH2104 klystrons are available in the STF. Two klystrons will be operated in each –10MW MBK (Toshiba) was co-procured by US and Japan. Soon delivered to SLAC and tested. RF System: –Coupler evaluation test was finished. –Coupler processing for the STF-0.5 was finished. –2 PDSs are waiting for the test and the evaluation at the off-line position. –Various new WG components are designed and ordered. LLRF : LLRF are developed and evaluated at the STF station.