ODYSSEY BATTERIES AGM Military Grade TPPL Technology
The Dawn of a New Era in Engine Start Batteries
The World’s Exclusive Pure-lead Flat Plate AGM Military Grade Technology Battery Available Commercially Today! www.odysseybattery.com
TPPL Bragging Rights! TPPL battery technology serving advanced applications today and tomorrow EnerSys is and has been supplying 4,000 to 6,000 M-1 tank batteries per month for past 3 years for Iraq war, converting wet to TPPL. Hawker Armasafe A-Plus battery
TPPL Bragging Rights! TPPL battery technology serving advanced applications today and tomorrow EnerSys is converting all combat aircraft from wet nickel-cadmium Batteries to TPPL – AGM. Hawker aircraft Battery module
TPPL Flat Plate Technology TPPL battery technology serving advanced applications today and tomorrow New contracts – US Navy – Nuclear submarines Convert from wet sub batteries to EnerSys TPPL $18M contract to date for 10 subs Shipped first sub system December 2008
TPPL Flat Plate Technology TPPL battery technology serving advanced applications today and tomorrow New developing applications – Pure electric rail yard locomotive (1,080 – PC2150)
New ODYSSEY Battery Model ODYSSEY is now the exclusive OE supplier to Ferrari New ODYSSEY Model – 34R-PC1500T-A Available March 2009 Universal fit for 24F – Lexus, Honda, Infiniti, Mazda, Nissan, others
One of only two factories globally, both owned by EnerSys Warrensburg, Missouri One of only two factories globally, both owned by EnerSys to produce flat-plate pure-lead tin starting/deep-cycle batteries 620 employees, 360,000 sq. ft., 33 acres, 20,000 batteries per day $40M expansion under way, completion March 2010, 500,000 sq. ft. 820 employees total.
Warrensburg Expansion From 350K sq feet to 500K sq feet (1 million batteries per year)
2 Key Enersys Facilities for Producing Pure Lead Batteries Newport South Wales, UK plant Employs 452 people Facility is 53,012 square feet
Hazardous Conditions - Conventional Wet Batteries
Top 10 Reasons to Buy ODYSSEY™ Batteries 1.) Guaranteed longer service life 2.) Longer storage life 3.) Deep discharge recovery 4.) Superior cranking and fast charge capability 5.) Easy shipping 6.) Mounting flexibility 7.) Superior shock and vibration resistance 8.) Ready out of the box 9.) No catastrophic failure 10.) Industry’s best warranty
What is ODYSSEY® Drycell Technology? Pure virgin lead not corrosive in sulfuric acid Grids can be made extremely thin 1 mm Thin grids allow more plates per cell More plates - more plate surface area More surface area for chemical reaction Result - 40% greater pulse discharge power, especially for first 5 seconds
What is ODYSSEY® Drycell Technology? Worlds only pulse power and true deep cycle - all in one battery 40% more 5 second cranking amps 400 cycles to 80% depth of discharge High pressure sealed design, explosion- resistant and completely safe for passenger compartment mounting Batteries are certified by USDOT and IATA as non-hazardous, nonspillable for shipment by UPS or air transport Exclusive 4 year full limited warranty against factory defects materials or workmanship on PC1500, PC2150 and PC2250 sizes Exclusive pure-lead design (not gel) offers performance capabilities not available from conventional batteries
Potential Liabilities of Conventional Battery Technology Massive head space - Explosion’s Thru-wall connections - Corrode = catastrophic failure - Corrosion = internal spark - Limited power delivery - Small cross sectional area Limited internal terminal mass - Limits power delivery Lead-alloy - Grids corrode, limits life - Requires thick grids Low pressure case design - Polypropylene plastic - AGM periodically vents
Potential Liabilities of Lead-Alloy AGM Battery Technology Open head space - Potential for explosion - Sharing of chamber gas Thru-wall connections - Corrode = catastrophic failure - Corrosion = internal spark - Limited power delivery - Small cross sectional area Limited internal terminal mass - Limits power delivery Lead-alloy - Grids corrode, limits life - Requires thick grids Low pressure valve & case design - Polypropylene plastic - AGM periodically vents
Conventional battery thru the wall button weld intercell connectors
Conventional Thru The Wall Welded Connector Button weld has small cross sectional area in comparison to the connector Welds known to corrode, fail and spark causes explosions
What Makes ODYSSEY® Safe, Rugged & Powerful? Minimum head space (explosion resistant) Welded over wall connectors (no internal sparking) (uniform cross sectional area) 92% saturated separator (Drycell™ - non-spillable) Direct cast brass terminal w/ mechanical compressed terminal seal (no leakage terminals) Untapped power – Short Circuit Rating (high cranking voltage) UNIFORM CROSS SECTIONAL AREA OVER PARTITION CONNECTORS SOLID BRASS TERMINALS COMPRESSION TUBE SEAL DESIGN
ODYSSEY’S® Unique Cover & Terminal Seal EPOXY ENCAPSULATED INTER-CELL CONNECTORS Glued cover & encap- sulated connectors (vibration resistance) Sealed cell chambers (no cross cell gassing) Individual cell Bunsen pressure valves (100% efficient gas recombination, no external corrosion) EPOXY SEALED LID TO CONTAINER
ODYSSEY® PC1500 Series PC1500DT Group 34/78 PC1500T Group 34 Pure lead PHCA: 1500A @ 80°F for 5 seconds CCA: 825A @ 0°F CA/MCA: 1050A @ 32°F HCA: 1250 @ 80°F Reserve Capacity: 125 minutes Short Circuit Current: 3100A Deep Cycle Capability:400 @ 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40°F to 176°F (-40°C to 80°C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufactured PC1500DT Group 34/78 PC1500T Group 34
Competitive Comparison Group 34/78 Competitive Comparison Comparison Item ODYSSEY Optima PC1500DT D34/78 (Yellow Top) 5 second HCA 1,500 amps not published CCA 825 amps 750 amps Reserve Capacity 125 minutes 120 minutes Amp Hr. @ 20 Hrs. 68 Ah 55 Ah Construction Pure-lead tin Pure-lead AGM flat plate AGM spiral cell Operational Weight 53 lbs. 43.5 lbs. Cranking Amps @ 32°F 1050 amps 870 amps Cranking Amps @ 80°F 1250 amps 1000 amps Cycle Life 400 300 Warranty 4 yrs. 12 mos. Full 12 mos. Pro-rata
ODYSSEY® 65-PC1750 Pure lead PHCA: 1750A @ 80°F for 5 seconds CCA: 930A @ 0°F CA/MCA: 1070A @ 32°F Reserve Capacity: 135 minutes Short Circuit Current: 3500A Deep Cycle Capability:400 @ 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40°F to 176°F (-40°C to 80°C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufactured
Exclusive No – Idle Police Car Program Newest ODYSSEY Marketing Program Exclusive No – Idle Police Car Program Only ODYSSEY is dual purpose – Maximum cranking power True deep cycle Police officers spend 1 hour per 8-hour shift doing paperwork Ford Crown Vic burns .75 gallons per hour at idle No idle could save 2.25 gallons per 24 hours per car Simple replacement of wet battery to ODYSSEY See Cost Savings Calculator
Police Car No-Idle Program ODYSSEY’S Exclusive Police Car No-Idle Program Dodge Charger – ODYSSEY 34R-PC1500T-H Ford Crown Vic – ODYSSEY 65-PC1750T-H Chevy Impala – ODYSSEY 35-PC1400T-H (V-8) 34-PC1500T-H (V-6)
ODYSSEY’S Exclusive Excel Format NO-IDLE COST SAVINGS CALCULATOR Police Car No-Idle Program ODYSSEY’S Exclusive Excel Format NO-IDLE COST SAVINGS CALCULATOR
Group 65 Competitive Comparison Comparison Item ODYSSEY Exide Interstate 65-PC1750 65-72 MTP-65 5 second HCA 1,750 amps not published not published CCA 930 amps 850 amps 875 amps Reserve Capacity 135 minutes 160 minutes 165 minutes Amp Hr. @ 20 Hrs. 75 Ah not published not published Construction Pure-lead tin Wet Maint. Free Wet Maint. Free AGM Operational Weight 55 lbs. not published 47 lbs. CA or MCA @ 32°F 1070 amps 1000 amps 1000 amps Cycle Life to 80% DOD 400 not published not published Warranty 4 yrs. 18 mos. full 18 mos. full 72 mos. pro-rata 67 mos. pro-rata
ODYSSEY® PC2150 Group 31 Pure lead PHCA: 2150A @ 80°F for 5 seconds CCA: 1150A @ 0°F CA/MCA: 1370A @ 32°F HCA: 1545 @ 80°F Reserve Capacity: 205 minutes Short Circuit Current: 5000A Deep Cycle Capability:400 @ 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40°F to 176°F (-40°C to 80°C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufactured
Group 31 Competitive Comparison Comparison Item ODYSSEY Interstate PC 2150 Grp 31 Model # 31-ECL Eng Srt/Deep Cyc High Cycling 5 second HCA 2,150 amps not published CCA 1,150 amps 700 amps Reserve Capacity 205 minutes 190 minutes Amp Hr. @ 20 Hrs. 100 Ah 100 Ah Construction Pure-lead tin Lead-Calcium AGM Flooded Maintenance No term corr. Terminal corrosion Operational Weight 75 lbs. Not published Short Circuit 5,000 amps Hazardous Starting Power @-20°F 1082 amps 560 amps Design Life 12 yrs. 4 yrs. Service Life 6-10 yrs. 20-28 mths. (estimated)
Group 31 Competitive Comparison Comparison Item ODYSSEY OPTIMA PC 2150 Grp 31 Yellow Top D31 Eng Srt/Deep Cyc Eng Srt/Deep Cyc 5 second HCA 2,150 amps not published CCA 1,150 amps 900 amps Reserve Capacity 205 minutes 155 minutes Amp Hr. @ 20 Hrs. 100 Ah 75 Ah Construction Pure-lead tin High purity lead AGM AGM Maintenance No term. corr. No term. corr Operational Weight 75 lbs. 60 lbs. Short Circuit 5,000 amps not published Starting Power @-4°F 1082 amps 810 amps Design Life 12 yrs. 8 yrs. Service Life 6-10 yrs. 3-5 yrs. (estimated)
ODYSSEY’S Incredible Cranking Power PC2150 Series
ODYSSEY’S Cranking Power Vs Competitive Brands Comparison at CCA Ratings
Group 31 Warranty Comparisons Reserve Model Number CCA CA Minutes Free Replacement ODYSSEY PC 2150 1150 1370 205 48 months OPTIMA Yellow Top 31 900 1125 155 24 months EXIDE HP-31D 925 1050 160 18 months HP-31E 925 1050 160 18 months HC-31D 700 840 180 18 months HC-31E 700 840 180 18 months COM-31D 625 750 160 18 months COM-31E 625 750 160 18 months
ODYSSEY’S® - 8D PC2250 PC2250ST Pure lead PHCA: 2250A @ 80°F for 5 seconds CCA: 1225A @ 0°F CA/MCA: 1550A @ 32°F HCA: 1730 @ 80°F Reserve Capacity: 240 minutes Short Circuit Current: 5000A Deep Cycle Capability: 400 @ 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -22°F to 104°F (-30°C to 40°C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Newport, UK manufactured PC2250ST
PC2250 Competitive Comparison BCI 8D footprint = 2 PC2250’s Comparison Item ODYSSEY Interstate (2) PC 2250 8D-XHD Parallel Heavy Duty 5 second HCA 4500 amps not published CCA 2450 amps 1155 amps Reserve Capacity 480 minutes 380 minutes Amp Hr. @ 20 Hrs. 252 Ah not published Construction Pure-lead tin Flooded AGM Maintenance No term. corr. Terminal corrosion Operational Weight 172 lbs. not published Short Circuit 5,000 amps not published Starting Power @-4°F 1211 amps not published Design Life 12 yrs. (float) not published Service Life 6-8 yrs. 18-36 mths. (estimated) Free Replacement Period 4 yrs. 6 months
PC2250 Competitive Comparison BCI 8D footprint = 2 PC2250’s Comparison Item ODYSSEY EXIDE (2) PC 2250 COM-8D Parallel Heavy Duty 5 second HCA 4500 amps not published CCA 2450 amps 1300 amps Reserve Capacity 480 minutes 435 minutes Amp Hr. @ 20 Hrs. 252 Ah not published Construction Pure-lead tin Wet maint. free AGM Maintenance No term. corr. Term. corrosion Operational Weight 172 lbs. not published Short Circuit 5,000 amps not published Starting Power @-4°F 1,715 amps 700-800 amps Design Life 12 yrs. (float) not published Service Life 6-8 yrs. 18-36 mths.. (estimated) Free Replacement Period 4 yrs. 24 months
ODYSSEY’S Outstanding Starting Power at Low Temperatures Starting Capacity of Rated Celsius -40 -22 -4 14 32 50 68 86 104 122 Fahrenheit Temperature
What to Expect in Using ODYSSEY® Batteries Assurance of safe operation 3-4 times the service life Incredible cold temperature starting performance No terminal or battery compartment corrosion No catastrophic failures No external explosions
ODYSSEY® OPERATIONAL BENEFITS Can be mounted in any position (inverted not recommended) No gassing, fumes or corrosion during use Excellent cold temperature starting power, 70% at -4°F 12-year float life for stationary applications (generators) Fast chargeable (10 minutes to 95% SOC from 80% DOD) 400 cycle rated to 80% DOD
ODYSSEY TESTING AND CERTIFICATIONS 100 hour Caterpillar vibration test – past without epoxy embedded plates Lloyd’s Register of Shipping certified MIL S-190C Shock, High Impact Test MIL S-167-1 for Mechanical Vibrations Three axis vibration test Shock & Vibration Test as per IEC 61373, sections 8-10
ODYSSEY SERVICE EXPERIENCE Heavy Duty Applications King County Metro Transit Full fleet City of Los Angeles, CA - Metro - City Bus Fleet Fire Trucks School Buses County of Los Angeles, CA Fire Trucks, Sheriffs Cars Las Vegas, NV - Clark County - School Bus City of Anaheim, CA - School Bus City of Orange, CA - School Bus City of Arcadia, CA - School Bus Many Others
SIX MONTHS OF OPERATION IN HAMILTON CANADA
SIX MONTHS OF OPERATION IN ONTARIO CANADA AFTER HIGH PRESSURE WASH
Two 8-D side terminal New Flyer conversion to four 31-PC2150S-H
Ultimizer Chargers Size Battery Types 6A PC310/535/545/625/680 25A Single Bank PC310/535/545/625/680/925/1500/1700 40A 3 Bank PC310/535/545/625/680/925/1500/1700/2150 50A Single Bank PC310/535/545/625/680/925/1500/1700/2150/2250 50A 3 Bank PC310/535/545/625/680/925/1500/1700/2150/2250
Introducing the PortAlyzer – Battery tester all makes Alternators and other electrical systems tests Unique testing – * Works on batteries with 1 volt Conductance & Physical load test Exclusive design Stand alone performance Extremely accurate every time on every battery tested
In Conclusion The battery the heavy duty vehicle industry has been waiting for Made in the USA