BOLTED CONNECTIONS Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

Teaching Resources for Steel Structures CONTENTS Introduction Bolted Connections Bolts and Bolting Force Transfer Mechanism Failure of Connections In shear In tension Combined shear and tension Block shear Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

Analysis of Bolt Groups Combined Shear and Moment in-Plane CONTENTS -1 Analysis of Bolt Groups Combined Shear and Moment in-Plane Combined Shear and Moment out-of-plane Beam and Column Splices Beam to Column Connections Beam to Beam Connections Truss Connections Fatigue Behaviour Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

INTRODUCTION Designed more conservatively than members because they are more complex to analyse and discrepancy between analysis and design is large In case of overloading, failure in member is preferred to failure in connection Connections account for more than half the cost of structural steel work Connection design has influence over member design Similar to members, connections are also classified as idealised types Effected through rivets, bolts or weld Codal Provisions Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

Teaching Resources for Steel Structures TYPES OF CONNECTIONS Classification based on type of resultant force transferred (a) (b) Concentric Connections (a) (b) Moment Connections Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

Teaching Resources for Steel Structures TYPES OF CONNECTIONS -! Classification based on type of force in the bolts Single shear a) Lap Connection b) Butt Connection Double shear Shear Connections support (a) (b) Tension Connection and Tension plus Shear Connection Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

Teaching Resources for Steel Structures BOLTS AND BOLTING Bolt Grade: Grade 4.6 :- fu = 40 kgf/mm2 and fy = 0.6*40 = 24 kgf/mm2 Bolt Types: Black, Turned & Fitted, High Strength Friction Grip Black Bolts: usually Gr.4.6, made snug tight, ductile and cheap, only static loads Turned & Fitted; Gr.4.6 to 8.8, Close tolerance drilled holes, 0.2% proof stress HSFG Bolts: Gr.8.8 to 10.9, less ductile, excellent under dynamic/fatigue loads Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

Teaching Resources for Steel Structures TIGHTENING OF HSFG BOLTS snug-tight position ¾ turn Tightening of HSFG bolts 1) Turn-of-nut Tightening 2) Calibrated Wrench Tightening 3) Alternate Design Bolt Installation 4) Direct Tension Indicator Method (a) Standard (b) Oversized (c )Short Slot (d) Long slot Feeler gauge Hole types for HSFG bolts Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

FORCE TRANSFER MECHANISM Bolt Shear Transfer – Free Body Diagram (a) Bearing Connection (b) Friction Connection T Frictional Force T Clamping Force, PO Bearing stresses Tension in bolt FORCE TRANSFER MECHANISM Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

BOLTS UNDER TENSION AND PRYING EFFECT (b) HSFG Connection Bearing type connection 2T T To To+T (d) Prying Effect Q B A b n T+Q 2T Proof Load Po Bolt force B kN Applied load 2T (kN) HSFG Bearing type ( c) External Tension versus bolt force Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

PRYING EFFECT AND END PLATE DESIGN Minimum prying force Q is given by = 2 (non-preloaded) = 1.5 for limit state design w = width/pair of bolts Po= proof load in consistent units n is the minimum of end distance or the minimum thickness of the plate is obtained as follows The corresponding prying force can then be obtained as Q = Mp/n. If the total force in the bolt (T+Q) exceeds the tensile capacity of the bolt, then the thickness of the end plate will have to be increased. Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

FAILURE OF CONNECTIONS Shear Connections with Bearing Bolts Fig. 9 (a) Shearing of Bolts Ps = ps As where As = 0.8A (b) Bearing on Bolts Pbb = pbb d t Zone of plastification (c) Bearing on Plates Pbs = pbs d t  ½ e t pbs Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

Shear Connections with HSFG Bolts FAILURE OF CONNECTIONS-1 Shear Connections with HSFG Bolts (a) Slip Resistance Psl = 1.1 Ks  po Ks =1.0 (clearance hole)  = 0.45 (untreated surfaces) po= proof load (b) Bearing on Plates Pbg = pbgd t  1/3 e t pbg Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

DESIGN STRENGTHS FOR BOLTED CONNECTIONS Table 1 Bolt Strengths in Clearance Holes in MPa Bolt strengths Bolt grade 4.6 8.8 Shear strength ps 160 375 Bearing strength pbb 435 970 Tension strength pt 195 450 Table 2 Bearing Strengths of Connected Parts in MPa Steel grade ST42S Gr.43 Gr.50 Bearing bolts pbs 418 460 550 HSFG bolts pbg 650 825 1065 Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

COMBINED SHEAR AND TENSION (a) Bearing Bolts fs/Ps 1 0.4 ft/Pt (a) HSFG Bolts 0.4 1 Shear and Tension Interaction Curve Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

BLOCK SHEAR FAILURE T = (0.62 Avg fy/M0 + Atn fu/M1) or Capacity=Shear Capacity of AB + Tension Capacity of BC Block Shear T = (0.62 Avg fy/M0 + Atn fu/M1) or T= (0.62 Avn fu/M1 + Atg fy/M0) Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

GENERAL ISSUES IN CONNECTION DESIGN Assumptions in traditional analysis M = Td Standard Connections (a) moment connection (b) simple connection e V T C d (a) (b) Connection elements are assumed to be rigid compared to the connectors Connector behaviour is assumed to be linearly elastic Distribution of forces arrived at by assuming idealized load paths Provide stiffness according to the assumed behaviour ensure adequate ductility and rotation capacity provide adequate margin of safety Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

COMBINED SHEAR AND MOMENT IN PLANE  P ri Rmi O x’ y’ Bolt shear due to Px and Py Rxi = Px/n and Ryi = Py/n M = Px y’ + Py x’ Rmi = k ri Mi = k ri2 MR =  k ri2 = k  ri2 Bolt shear due to M Rmi=M ri/ ri2 Bolt group eccentrically loaded in shear Combined shear Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

COMBINED SHEAR AND MOMENT OUT-OF-PLANE Ti d li Li NA d/6 (a) (b) (c) C Bolt group resisting out-of-plane moment Ti = kli where k = constant M =  Ti Li = k  li Li Ti = Mli/ li Li Shear assumed to be shared equally and bolts checked for combined tension+(prying)+shear Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

BEAM AND COLUMN SPLICE Bolted Beam Splice Strength, stiffness and ease in erection Assumptions in Rolled-section & Plate Girders (a)Conventional Splice (b) End-Plate Splice Bolted Beam Splice Column Splices – bearing type or HSFG moment splices Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

BEAM-TO-COLUMN CONNECTIONS (a) Simple – transfer only shear at nominal eccentricity Used in non-sway frames with bracings etc. Used in frames upto 5 storeys (b) Semi-rigid – model actual behaviour but make analysis difficult (linear springs or Adv.Analysis). However lead to economy in member designs. (c) Rigid – transfer significant end-moments undergoing negligible deformations. Used in sway frames for stability and contribute in resisting lateral loads and help control sway. Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

BEAM-TO-COLUMN CONNECTIONS V Simple beam-to-column connections a) Clip and seating angle b) Web cleats c) Curtailed end plate Economical when automatic saw and drill lines are available Check end bearing and stiffness of seating angle Clip angle used for torsional stability If depth of cleats < 0.6d design bolts for shear only Eliminates need to drill holes in the beam. Limit depth and thickness t < /2 (Gr.8.8) and /3 (Gr.4.6) Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

BEAM-TO-COLUMN CONNECTIONS column web stiffeners diagonal stiffener web plate (a) (b) (c) Rigid beam-to-column connections a) Short end plate b) Extended end plate c) Haunched Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

BEAM-TO-BEAM AND TRUSS CONNECTIONS Beam-beam connections similar to beam-column connections Moment continuity may be obtained between secondary beams Check for torsion in primary beams GussetPlate Splice plate e support (a) Apex Connection (b) Support connection Truss Connections Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

FATIGUE BEHAVIOUR Fatigue leads to initiation and growth of cracks under fluctuating stresses even below the yield stress of the material (High-cycle fatigue) Fatigue cracks grow from points of stress concentrations To avoid stress concentrations in bolted connections Use gusset plates of proper shape Use match drilling Use HSFG bolts Fatigue also depends on range of stress fluctuations and reversal of stress pre-tensioned HSFG avoid reversals but lead to fretting corrosion Fatigue design carried out by means of an S-N curve on a log-log scale Components are designed below the endurance limit Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta

Thank You Teaching Resources © IIT Madras, SERC Madras, Anna Univ., INSDAG Calcutta