CENTUM CS 3000 R3.04 PROFIBUS Interface Module December 2, 2003 This presentation document explains the R3.04 new features.

R3.04 System Configuration - Overview Ethernet V net GSGW ooo Subsystem Gateway Ethernet OPC Server PROFIBUS-DPV1 FFCS This figure shows R3.04 New Hardware. FIO modules enhancement FIO Modules line up PROFIBUS-DPV1 and DeviceNet Interface. New Controller is FFCS FFCS is FIO based small size controller. GSGW (Global Subsystem GateWay) GSGW is Subsystem Gateway Interface. DeviceNet Safety System FCJ/FCN Other System PLC Discrete I/O Drive Photoelectric device R3.04 PROFIBU Solution

PROFIBUS-DPV1 ALP111(FIO) New PROFIBUS interface module is ALP111. This module is one of FIO and support PROFIBUS-DPV1 protocol. R3.04 PROFIBU Solution

PROFIBUS-FMS PROFIBUS-DP PROFIBUS-PA What is PROFIBUS? PROFIBUS-FMS use between controllers, between controller and HMI It require event message communication PROFIBUS-DP PROFIBUS-DP is core function of PROFIBUS and uses various industry areas. Hi-speed communication (Max.12Mbbs) and Hi-reliability PROFIBUS-PA PROFIBUS-PA extends DP specification for meeting I.S. Process automation. Use in areas where both power and communication are available over the bus PA Function Block, transducer,AI,AO,DI,DO CENTUM CS3000 supports PROFIBUS-DP interface. CENTUM CS3000 supports PROFIBUS-DP interface. R3.04 PROFIBU Solution

PROFIBUS-DPV1 Interface Module (ALP111) ALP111 (the new PROFIBUS-DPV1 module) will be released as the FIO family at R3.04 More segments can be connected one FCS We have a plan to get PNO (PROFIBUS Nutzer Organisation e. V.) official certification of “DP-V1”, as soon as the PNO finishes their preparation ALP111 has both Class1 and Class2 master function PNO standard redundancy is available ACP71 application compatibility Improved functions based on the experiences of ACP71 Future Enhancements Remote installation for FIO Remote Node HARTonDP PRM Class 1 means It is Master Device All time have to connect on PROFIBUS-DPV1 Mange Slave Devices Class 2 means Maintenance Master Device If require, It should be connect on PROFIBUS-DPV1 All time must not connect Online Configuration or Parameter setting for Slave device R3.04 PROFIBU Solution

Class 1 means Class 2 means It is Master Device What is Class1 and Class2 Class 1 means It is Master Device All time have to connect on PROFIBUS-DPV1 Mange Slave Devices Class 2 means Maintenance Master Device If require, It should be connect on PROFIBUS-DPV1 All time must not connect Online Configuration or Parameter setting for Slave device R3.04 PROFIBU Solution

System Configuration of ACP71 HIS/ENG Sycon PROFIBUS Configurator -ACP71 Configuration -DP Device Configuration Vnet AMN52 ACP71 PROFIBUS-DP This slide shows system Configuration of ACP71 For PROFIBUS-DP devices configuration, it uses Sycon. Sycon is PROFIBUS Configurator. PROFIBUS-DP Devices (Remote I/O, PLC ...) R3.04 PROFIBU Solution

ACP71 (PROFIBUS Communication Module) Specification ACP71 Based System ACP71 (PROFIBUS Communication Module) Specification PFCS/SFCS RIO base PROFIBUS-DP Up to 4 modules per PFCS/SFCS Single Configuration Redundant is Tokuchu (support only STAHL VOS200/I.S1 ) Up to 31 devices per segment When repeater is used, up to 125 devices per segment (Using 3 repeaters) Communication data capacity Input 512 bytes / Output 512 bytes Quick Review of ACP71, RIO based PROFIBUS interface module. R3.04 PROFIBU Solution

System Configuration of ALP111 HIS/ENG Sycon PROFIBUS Configurator -ALP111 Configuration -DP Device Configuration Vnet KFCS/FFCS Non-hazardous area Zone 1 area ooo PROFIBUS-DP DP/PA PROFIBUS-PA ALP111 can connect PROFIBUS-DP Remote Node installation of ALP111 is phase plan. New ! ALP111 PROFIBUS module R3.04 PROFIBU Solution

System Configuration of ALP111 HIS/ENG Vnet KFCS/FFCS Non-hazardous area Zone 1 area ooo PROFIBUS-DP ALP111 DP/PA PROFIBUS-PA ALP111 can connect PROFIBUS-DP Remote Node installation of ALP111 is phase plan. Remote Node installation of ALP111 is phase plan. (Out of our scope) R3.04 PROFIBU Solution

HIS FCS Data flow Vnet %WW connection The data of slaves FCU functions %SW Vnet Function Blocks FCS %WW connection ooo 4000 words / FCU The data of slaves PROFIBUS-DP R3.04 PROFIBU Solution

ALP111 Specification Summary Improved from ACP71 Up to 16 modules can be installed in KFCS In case of redundancy, up to 8 pairs are available. Up to 8 modules can be installed in FFCS In case of redundancy, up to 4 pairs are available Any other modules, such as AI, AO, DI, DO, ALR, and ALF can be installed together in a same node Can be installed in remote nodes. (Phase plan) The redundancy is available as standard PNO official method Compatibility with ACP71 To use Sycon by Hilscher. Definition data of the existing ACP71 can be imported. PROFIBUS diagnosis data can be assigned. Tokuchu redundancy function for STAHL IS1 is available. (Tokuchu) ALP111 Specification Summary. R3.04 PROFIBU Solution

Redundancy (Pattern 1/3) ALP111 modules are in redundant configuration Module trouble does not affect slaves PROFIBUS-DP cable is single. Many models of slave are available This redundant mechanism is conformed to PNO standard ooo PROFIBUS-DP Diagnosis communication PROFIBUS-DP network configuration supports 3 type. One is single network configuration. It is same as Foundation Fieldbus network configuration. ALF111 supports same configuration. R3.04 PROFIBU Solution

Redundancy (Pattern 2/3) ALP111 modules are in redundant configuration Module trouble does not affect slaves PROFIBUS-DP cable is also dual Only VOS200 and IS1 of STAHL are available This redundant mechanism is dedicated only for VOS200 and IS1 STAHL Proprietary Protocol Last is module and network redundancy configuration. This configuration support only VOS200 and IS1 of STHAL. PROFIBUS-DP ooo R3.04 PROFIBU Solution

Redundancy (Pattern 3/3) ALP111 modules are in redundant configuration Module trouble does not affect slaves PROFIBUS-DP cable is also dual More redundant. No more device is available at this moment, so this is in phase plan This redundant mechanism is conformed to PNO standard PNO Standard Protocol Second is module and network redundancy configuration. But at this moment, PROFIBUS-DP slave devices don’t support redundancy interface. PROFIBUS-DP ooo R3.04 PROFIBU Solution

ALP111 Appendix Detail Information ALP111 detail information R3.04 PROFIBU Solution

Configuration data flow Control Drawing %WW0001 %WW4000 %WW0002 1 word %WW0001 %WW**** (by Standard builder) %WW Assignment Segment Definition ooo Address Device 1 Simocode 2 S7 3 IS1 Detail Configuration data flow of PROFIBUS. (by Sycon from Hilscher) R3.04 PROFIBU Solution

Improvement of definition (Detail) One of the points to be improved is the limitation of definition number of %WW Up to 200 definition is available to one FCS Problem in case of some of large scale jobs This 200 definitions are not changed at ALP111 In case of ALP111, much more definition can be done, so enough Handling the IOP/OOP by a channel Continuous data assignment R3.04 PROFIBU Solution

Improvement of definition (Detail) mm[-nn][;[xxESHZR]] mm : Slot number of module nn : Index xx : Channel number Extension : E : Extend the byte data (analog) to 16-bit data S : Reverse the bit order of digital data H : Output hold when initialized starting ALP111 Z : Output zero when initialized starting of ALP111 R : Continuous data definition R3.04 PROFIBU Solution

IOP/OOP definition Specify the channel number for “Device&Address” column of %WW,the channel abnormalities are notified to data status of function blocks. ex. 2;1 (The chl 1 of slot 2) ALP111 PVI %WW0001 PROFIBUS-DP PV IOP %WW data Data status Input data Data status Input data Diagnosis information (Ch. related) (Chl 1 slot 2) R3.04 PROFIBU Solution

Example – Continuous Definition In case of ACP71 In case of ALP111 Size Device & Address %WW0001 1 3;1 16 3;1R %WW0002 * %WW0003 3;2 %WW0004 %WW0005 3;3 %WW0006 %WW0007 3;4 %WW0008 %WW0009 3;5 %WW0010 %WW0011 3;6 %WW0012 %WW0013 3;7 %WW0014 %WW0015 3;8 %WW0016 8 definitions for 8 channels 1 definition for 8 channels R3.04 PROFIBU Solution

HART on DP support (Phase plan) HIS PRM PRM handles the HART parameters via PROFIBUS-DP Vnet FCS PROFIBUS-DP HART/DP link HART devices ooo R3.04 PROFIBU Solution

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