LES for Managers This webcast is for the management team of a supplier who is preparing to implement the SEA Roadmap. It delivers a “burning platform”

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Presentation transcript:

LES for Managers This webcast is for the management team of a supplier who is preparing to implement the SEA Roadmap. It delivers a “burning platform” message to the management team about why aerospace suppliers need to accelerate change and improvement. It also provides a high level overview of the SEA Roadmap. The duration is 1 hour. Teleconference Dial-in Number: Access code: # Webcast Go to: Use the JOIN A SESSION button Enter the Access Code: This presentation may appear different on your computer than originally designed. If you do not have the fonts used to create the presentation, your computer will substitute others that will change the overall formatting and look of the slides.

Accelerating Supply Chain Performance Dial-in Number: Access code: # Michael G. Beason - Chairman for the SEA Organization “SEA is a strategy. Other suppliers will try to compete with us based on tactics - reacting to situations as they arise. SEA’s strategy is to establish our reputation as the best suppliers in the industry. No tactic will be effective against us. As the industry consolidates and speeds up, we’ll be the ones our customers see as those who ‘get it’ and are busy solving their problems. ” SEA 2012 All Rights Reserved 2

Accelerating Supply Chain Performance Dial-in Number: Access code: # Objectives  Provide information about SEA and the reasons for the industry conversion effort  Provide an executive overview of the implementation process for the Lean Enterprise System  Prepare the manager for the implementation of SEA LES models and methodologies with some “Lessons Learned” SEA 2012 All Rights Reserved 3

Our Industry Lean Effort Consultants Tiers Two - Four BoeingNorthropLockheed And more MEPs Public and private entities providing services Tier One Suppliers DoD LAI NACFAM AIA Various entities developing tools, standards, and policies 4 SEA 2012 All Rights Reserved

Accelerating Supply Chain Performance Dial-in Number: Access code: # SEA  SEA was founded by Boeing, Northrop, Lockheed Martin, Raytheon, United Technologies, Parker Aerospace, Honeywell, and more.  SEA was established in 2003 as a non-profit alliance directed by sub-tier suppliers with the mission of accelerating supply chain performance for the aerospace and defense industries.  Customers participate in SEA at no cost and gain the resources of a world-class supplier development system.  Suppliers participate in SEA paying the annual membership fee and follow a step-by-step process that improves performance and visibility. SEA 2012 All Rights Reserved 5

Accelerating Supply Chain Performance Dial-in Number: Access code: # Automotive  According to A.T. Kearney, there is a case to be made for the comparison of what happened in the automotive supply chain to what is happening now in the Aerospace supply chain  What happened in the automotive industry?  They’ve already done this for the past 15 years - what can we learn? SEA 2012 All Rights Reserved 6

Accelerating Supply Chain Performance Dial-in Number: Access code: # Four Major Trends  Globalization  Consolidation  Supply Chain Integration  Lean Manufacturing SEA 2012 All Rights Reserved 7

Accelerating Supply Chain Performance Dial-in Number: Access code: # SEA 2012 All Rights Reserved 8

Accelerating Supply Chain Performance Dial-in Number: Access code: # Inventory Turns & Lean SEA 2012 All Rights Reserved 9 For a $200M Aircraft

Accelerating Supply Chain Performance Dial-in Number: Access code: # Joint Strike Fighter SEA 2012 All Rights Reserved 10 Center Fuselage Weapons Bay Door Drives Arresting Gear CV Control and Test Radar Software LO Support System Training Courseware and Management Systems Aft Fuselage CV Wing Fold Fuel System Crew Escape Life Support EW System U.K. Support Center Throttle/Side Stick Horizontal/Vertical Tails Flight Control Computer STOVL Control and Test U.K. Rqts/Stores/SW Prime Contractor Air System Verification System Integration Mate Through Delivery Edges & Control Systems Autonomic Logistics Mission Systems Vehicle Systems Training System Forward Fuselage Wing DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

Accelerating Supply Chain Performance Dial-in Number: Access code: # JSF Assembly SEA 2012 All Rights Reserved 11

Accelerating Supply Chain Performance Dial-in Number: Access code: # Dreamliner Assembly SEA 2012 All Rights Reserved 12

Boeing SEA 2012 All Rights Reserved

Accelerating Supply Chain Performance Dial-in Number: Access code: # Pratt & Whitney “To capitalize on an emerging market that will be booming in a few years, Pratt & Whitney Canada needs to deliver a jet engine every four hours—a feat that would be impossible without the input of its supply base.” Purchasing.com SEA 2012 All Rights Reserved 14 "We have to drive a pulse or drum beat that triggers the supply chain to deliver to a takt time (customer demand rate) of every four hours," says DiPerna.

Accelerating Supply Chain Performance Dial-in Number: Access code: # SEA 2012 All Rights Reserved 15

Accelerating Supply Chain Performance Dial-in Number: Access code: # Supplier Ratings Customer Rating  Grow, Center of Excellence, Gold  Maintain, Monitor, Retain, Silver  Phase Out, Exit, Bronze Supplier Tactics  Expedite, Over- Inspect, Inventory, Over-Hiring  Business as Usual, Ignore, Lock the Door SEA 2012 All Rights Reserved 16 SEA Supplier Strategies  Maintain Process Capability, Emphasize Continuous Improvement  Accelerate Process Improvement, Build Leadership, Workforce, and Operational Capabilities

Process Maturity Model “PMM” SEA 2012 All Rights Reserved 17

Accelerating Supply Chain Performance Dial-in Number: Access code: # SEA 2012 All Rights Reserved 18

Accelerating Supply Chain Performance Dial-in Number: Access code: # The SEA Roadmap SEA 2012 All Rights Reserved19 Establish high-performance leadership system Establish workforce development system Accelerate sustainable lean performance improvements Establish industry-standard performance metrics Focus on supply chain integration Implement process control Accelerate flow production Show measureable improvement Demonstrate reduced risk Focus on new product startup

Accelerating Supply Chain Performance Dial-in Number: Access code: # The SEA Roadmap SEA 2012 All Rights Reserved 20 Certification Level Bronze OTD %, PPM<15,000 Silver OTD %, PPM<10,000 Gold OTD %, PPM<2, Roadmap v2

Accelerating Supply Chain Performance Dial-in Number: Access code: # SEA 2012 All Rights Reserved 21 Processes & Owners Standard Work Definition, Master Trainers & SMEs Vision - Mission - Strategic Goals Leadership & Culture Workforce Development Operational Excellence Process Champions SEA Process Architecture Value Stream

Accelerating Supply Chain Performance Dial-in Number: Access code: # National Webcasts SEA 2012 All Rights Reserved 22

Accelerating Supply Chain Performance Dial-in Number: Access code: # What’s Important to YOU?  Improve my on-time, lead time, quality, and cost performance Improve my on-time, lead time, quality, and cost performance  Gain more visibility and opportunities for new business Gain more visibility and opportunities for new business  Collaborate with and learn from other suppliers who are doing the right things Collaborate with and learn from other suppliers who are doing the right things SEA 2012 All Rights Reserved 23 Click on the one that best describes what’s important to your business right now

Accelerating Supply Chain Performance Dial-in Number: Access code: # Improving Performance Workflow SEA 2012 All Rights Reserved 24 Burning Platform Create an Annual Improvement Plan Schedule your management team into the “LES for Managers” webcast Register and attend the “Annual Improvement Plan” webcast Option: Strategic Planning Workshop Select Champions & Process Owners Register and attend “Assign Process Owners” webcast Option: Strategic Planning Workshop Process Owner Forum Register all Process Owners into the “Process Owner Forum” Quarterly Performance Review Register and attend the “How to prepare the Quarterly Report” webcast Train Process Owners Register and attend “Roadmap Process Owner” webcast Option: Managing Process Improvement Workshop Click on the red box text to go and take the action suggested.

Accelerating Supply Chain Performance Dial-in Number: Access code: # Improving Performance Workflow SEA 2012 All Rights Reserved 25 Map Value Streams Select & Assign Master Trainers Register and attend the “Value-Stream Mapping” webcast Option: Management Planning Workshop Register and attend the “Master Trainer” webcast Option: Workforce Development Workshops Kaizen Leader Register and attend “Kaizen Leader” webcast Option: Kaizen Leader Workshop Assign & Train Value Stream Process Owner Register and attend the “Managed Process Owner” webcast Option: Managing Process Improvement Workshop Click on the red box text to go and take the action suggested.

Accelerating Supply Chain Performance Dial-in Number: Access code: # Gain More Visibility Workflow SEA 2012 All Rights Reserved 26 Improving Performance Workflow Keynote Substantially complete the Improving Performance Workflow - achieve SEA certification Make Keynote presentations at CEO conferences Video goes on Youtube and VCASMO SAC Application Apply for membership in the Supplier Advisory Council Customer Briefings Speak at customer briefings Benchmark Site Visits Get site visit ready and schedule two or more site visits per year

Accelerating Supply Chain Performance Dial-in Number: Access code: # SEA 2012 All Rights Reserved 27

Accelerating Supply Chain Performance Dial-in Number: Access code: # Supplier Registry SEA 2012 All Rights Reserved 28

Accelerating Supply Chain Performance Dial-in Number: Access code: # Collaborate Workflow SEA 2012 All Rights Reserved 29 CEO ConferencesSite Visits CEOs, senior leaders, and owners can meet and collaborate at SEA Conferences with other suppliers and customers. Supplier site visits are open to members and you can benchmark and learn from the best. Individual Site Visits SEA Suppliers are always willing to host an informal visit. Many visits lead to partnerships that strengthen both companies. Supply Chain Summits Interact with customers and other suppliers on issues that significantly impact your plans for the future.

Resources SEA 2012 All Rights Reserved 30

Accelerating Supply Chain Performance Dial-in Number: Access code: # Lessons Learned  Roles & Accountabilities  Leadership, Leadership, Leadership  Build the capabilities to lead and sustain improvement  Lower the Waterline - Change Management SEA 2012 All Rights Reserved 31

Accelerating Supply Chain Performance Dial-in Number: Access code: # SEA  SEA is a strategy - not a tactic SEA 2012 All Rights Reserved 32

Accelerating Supply Chain Performance Dial-in Number: Access code: # Thank You SEA 2012 All Rights Reserved 33