Www.playppt.com.  Numerical Control machine is shortly called as NC machine.  A NC machine is an automation method, in which the machine tool control.

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Presentation transcript:

 Numerical Control machine is shortly called as NC machine.  A NC machine is an automation method, in which the machine tool control is by means of prepared program having series of numbers.  These numbers represents the position of slide, cutting speed, feed, etc.

 I Generation – 1952 (Vacuum tubes),  II Generation – 1955 (Electromechanical Relays),  III Generation – 1960 (Discrete Semi Conductors),  IV Generation – 1965 (Integrated Circuits),  V Generation – 1968 (DNC),  VI Generation – 1970 (CNC), and  VII Generation – 1975 (Micro Processor & Micro Controller)

The main components of a NC machine are as follows:  Program of instructions  MCU (Machine Control Unit)  Machine Tool

 It is a step by step direction for performing the operation of the machine tool.  It uses various input media like 25 mm Wider Paper Tape, Magnetic Tape, and Punched Card for storing the programs.

 It reads the program of instructions and translates into machine tool mechanical actions.  It has various elements such as tape reader, data buffer, signal output channels, feedback channels, sequence control unit, and a control panel.

 It is the important part in a NC machine.  It comprises slides, worktables, and spindle including individual servo motors and controls.

A part programming is a set of instructions with coordinate values to specify the work of a tool in order to get the preferred machining form. The different methods of creating part programs are:  Manual Part Programming  Voice Programming  Computer Aided Part Programming  MDI Programming (Manual Data Input)  Graphic NC Programming

 Create the required part program  Place the work piece on the table  By the use of control panel buttons, the tools and slides can be moved with reference to work piece. Place it at zero position of work piece.  Place the tape in the tape reader  Now by pressing the appropriate control panel, it reads the data in first block in the tape into data buffer  After the reading of data in first block, the control signals are given to machine tool and operation is started  Next it reads the data in second block and the operation continues  Corrections are done if it is necessary

 Flexibility with accuracy  Repeatability  Reduced Scrap  High Production Rates  Good quality

 Non Optimal Speeds and Feeds  Unreliable Tape Reader  Inflexible Controller

 NC technology is concerned with a wide range of cutting and non cutting operations.  Overall, a NC machine is very much suitable for work pieces of small and medium size batches.