Intercast-PPG Confidential Information Intercast Europe: Industrial Manufacturing of CR-39 ® -based Solid State Nuclear Track Detectors 24 th Conference.

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Presentation transcript:

Intercast-PPG Confidential Information Intercast Europe: Industrial Manufacturing of CR-39 ® -based Solid State Nuclear Track Detectors 24 th Conference on Nuclear Tracks in Solids Bologna, September 2 nd, 2008

Intercast-PPG Confidential Information NTD manufacturing Introduction Company founded in 1965, part of PPG Industries since 2006 Worldwide leader in CR-39 ® -based sheet casting for Industrial and Scientific applications The technological program for CR-39 casting for NTD applications started in 1983 in cooperation with the INFN of Bologna (Italy) MACRO and SLIM experiments for rare particles detection in natural radiation More than 4000m 2 of CR-39 ® sheets used as SSNTD at the end of the experiments

Intercast-PPG Confidential Information NTD manufacturing Main commercial application Thanks to the support and partnership with the Industrial and Scientific community involved in NTD, Intercast is the leader industrial manufacturer of CR-39 ® sheets for SSNTD Main commercial application is radon and neutron dosimetry About 250,000 dosimeters sold in 2007 About 240,000 dosimeters sold in the first half 2008 Actual production capacity to support significant growth worldwide

Intercast-PPG Confidential Information NTD manufacturing Quality attributes Main quality attributes Background level –presence of false tracks Transparency (post-etching) Sensitivity Difficult to have a general criteria to set the commercial quality Pre-use quality acceptance test protocol is available Quality evaluation depends on several factors as: Pre-etching and etching parameters Microscope Image analyzer (often custom made)

Intercast-PPG Confidential Information NTD manufacturing Key process parameters Main quality drivers are: Monomer and initiator Formulation and additives Raw material process conditions (i.e. mixing, degassing) Polymerization thermal cycle Environment Internal results are considered proprietary and confidential information Results from experiments mentioned in scientific documents showing the main drivers will be summarized

Intercast-PPG Confidential Information NTD manufacturing Key process parameters Reference: CR-39 ACCEPTANCE TEST AND OPTIMISATION FOR FAST NEUTRON DOSIMETRY APPLICATIONS E. Fantuzzi†, B. Morelli†, G. Falangi†, L. Patrizii‡ and V. Togo‡ Radiation Protection Dosimetry, Vol. 101, Nos. 1–4, pp. 573–578 (2002) Nuclear Technology Publishing DOP effect on Background and Sensitivity

Intercast-PPG Confidential Information NTD manufacturing Quality assessment in 2008 production More than 80% of SSNTDs cast in 2008 have less than 20 false-tracks cm -2 Gammadata Mätteknik AB acceptance test for Radon dosimetry

Intercast-PPG Confidential Information NTD manufacturing Single sheet analysis About 78% of a large sheet has a background lower than 25 false-tracks cm -2 Reference: Mariotti, F. et al., Private Communication ENEA – Radiation Protection Institute, Via dei colli 16 – Bologna

Intercast-PPG Confidential Information NTD manufacturing Conclusions Quality key drivers for CR-39 ® NTD have been identified Technological measures have been taken designing a process to assure a reliable quality Formulation tuning is possible to meet specific needs (i.e. Sensitivity level for fast-neutron or alfa particles dosimetry) Quality acceptance test is available An R&D program is still ongoing to better control and improve the quality of Intercast CR-39 ® sheets for NTD