IN MOLD DECORATING  Edward A. Peszel  Michael J. Pusateri  Amanda J. McKain

OBJECTIVE  Combining Two Processes Labeling Molding  Saving Time & Money

Presentation Outline  Introduction  Theory & Background  Basic Operation  Design Requirements  Examples  Conclusion

Introduction In Mold Decoration (IMD)- process combines labeling with following molding processes:  Injection molding  Blow molding  Thermoforming Fuses high-impact precision graphics with molded parts  Text  Patterns  Graphics

Introduction (Cont.) Replaces old techniques of labeling such as:  Hot Stamping  Heat Transfer  Pad Printing Acronyms for IMD:  Appliqué Molding  In Mold Labeling (IML)  Film Insert Molding (FIM)

Theory & Background  Pioneered in Europe In the Early 1970’s  Originally Intended for Injection Molding  Implemented in USA - In Late 1970’s - Gaining Popularity  Incorporated into 3-Major Processes Injection Molding Thermoforming Blow Molding

Theory & Background (Cont.)  Advantages Precision Graphics High Quality Finished Product Encapsulated Graphics Tremendous Durability and Life Lower Cost than Traditional Labeling No Secondary Operation or Extra Equipment to Label

Theory & Background (Cont.)  Advantages (Cont.) Reduced Container Weight Improved Appearance Better Stain Resistance Improved Sidewall Strength Better Squeeze Resistance Backlighting and Illuminating Graphic Parts

Theory & Background (Cont.)  Advantages (Cont.) In-Case Product Filling and Capping Increased Packaging Line Speed Reduces In-House Container Inventory Environmentally Clean Process Printing on 3-D Shapes

Theory & Background (Cont.)  Disadvantages 1. Increased cycle time 2. Cost of integrating and debugging equipment a. off set by secondary operation labeling

Basic Operation

Basic Operation (Cont.) . Choosing the right material 1. Film (PC) 2. Resin 3. Ink (elastic)  Design and integration of tooling 1. Film trimming die 2. Vacuum port 3. Electrostatic

Basic Operation (Cont.)  Graphics applied to film 1. High temperature film (PC) 2. Special inks 3. Single or multiple layers  Film forming and trimmed for application 1. Forming for 3-D or flat applications 2. Die trimmed  a. Size  b. Shape

Basic Operation (Cont.)  Applying film to mold cavity 1. Vacuum port 2. Electrostatic  Molding and ejection of part 1. Traditional molding  Injection molding  Blow molding  Thermoforming 2. Traditional methods of ejection

Examples  Aerospace  Automotiv e

Examples (Cont.)  Computers  Telecommunicatio ns  Consumer Electronics

Examples (Cont.)  Consumer Products  Toys

Conclusion  Enhances Durability of Label  Unique Features  Saves Time  Saves Money