Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001,

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Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 1 FIGURE 18–1 A theft deterrent indicator lamp of the dash. A flashing lamp usually indicates a fault in the system, and the engine may not start.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 2 FIGURE 18–2 Voltmeter hookups for voltage drop testing of a solenoid-type cranking circuit.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 3 FIGURE 18–3 Voltmeter hookups for voltage drop testing of a Ford cranking circuit.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 4 FIGURE 18–4 To test the voltage drop of the battery cable connection, place one voltmeter lead on the battery terminal and the other voltmeter lead on the cable end and crank the engine. The voltmeter will read the difference in voltage between the two leads, which should not exceed 0.20 volt (200 mV).

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 5 FIGURE 18–5 A starter amperage tester uses an amp probe around the positive or negative battery cables.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 6 FIGURE 18–6 The starter is located under the intake manifold on this Cadillac Northstar engine.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 7 FIGURE 18–7 An exploded view of a typical solenoid-operated starter.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 8 FIGURE 18–8 GM solenoid ohmmeter check. The reading between 1 and 3 (S terminal and ground) should be 0.4 to 0.6 ohm (hold-in winding). The reading between 1 and 2 (S terminal and M terminal) should be 0.2 to 0.4 ohm (pull-in winding).

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 9 FIGURE 18–9 Measuring an armature shaft for runout using a dial indicator and V-blocks.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 10 FIGURE 18–10 Replacement starter brushes should be installed so the beveled edge matches the rotation of the commutator.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 11 FIGURE 18–11 A shim (or half shim) may be needed to provide the proper clearance between the flywheel teeth of the engine and the pinion teeth of the starter.

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 12 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 13 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 14 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 15 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 16 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 17 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 18 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 19 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 20 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 21 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 22 STARTER OVERHAUL

Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer Systems, 6/e - By James D. Halderman Copyright © 2012, 2010, 2005, 2001, 1997 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 23 STARTER OVERHAUL