1 Internationally Harmonized Aerospace Standards for First Article Inspection AS9102, EN 9102, SJAC 9102 AS9102, EN 9102, SJAC 9102 Dick Pocock VP, Quality Assurance Honeywell Engines and Systems Phoenix, Arizona

2 What is AS9102- FAI Standard? n International Standard for First Article inspection (FAI), co-published as – AS9102 by SAE in Americas – EN 9102 by AECMA in Europe – SJAC 9102 by SJAC in Asia n Developed by International Aerospace Quality Group (IAQG) n Outlines the Documentation and Inspection Requirements n Published in August 2000

3 Motivation to Develop a Common Standard n Current Status – Aerospace Companies Have Somewhat Common Requirements for First Article Inspection (FAI) – Documentation Requirements Differ n Common Standard and Unified Requirements Will – Eliminate Common Errors and Omissions – Simplify FAI for Suppliers – Focus on Product Quality Rather Than Documentation n Writing Team Charter: – Standardized Aerospace FAI Requirements – A Common Form of Documentation for Supplier FAI

4 Key Elements of AS/EN/SJAC 9102 n When to Perform FAI- Full And/or “Delta * ” FAI: Specific Triggers n What to Inspect: Unified Requirements for Inspection n How to Document- Common Format for Documenting FAI Results * Delta FAI: The FAI requirements may be satisfied by addressing differences between current configuration and prior approved configurations

5 When to Perform First Article Inspection? n Full FAI – New Part – New Supplier or New Location of Manufacture – Lapse in Production- Default: 24 Months n Delta * FAI – Drawing Change/ Revision Change – Manufacturing Process Change: Including NC Programs, Material Change, Sub-tier Change – Change in Inspection Method or Inspection Plan * Delta FAI: The FAI requirements may be satisfied by addressing differences between current configuration and prior approved configurations

6 Applicability n Assemblies and All Levels of Parts Within an Assembly, Including Castings and Forgings n Organizations That Are Responsible for Producing the Design Characteristics – Suppliers and Their Subcontractors Who Produce Design Characteristics, – Suppliers Responsible for Ensuring That Characteristics Conform to Customer Requirements.

7 What is Included in First Article Inspection? n Verification of All Design Characteristics: – Dimensional Verification Via Marked up (or “Ballooned”) Drawing That Correlates Characteristic Number From FAI to the Drawing. – Part Marking Replication n Material and Special Process Certs (Including Operator Certs (e.g. NDT, Welding), If Required). n Manufacturing Process Verifications – Manufacturing Routing Sheets. – Referenced Exhibits Supporting the FAI (e.g. CMM Data Printouts, Test Data, Acceptance Test Procedures, Process Certifications, etc.). – Process Capability Studies, As Applicable. – Gauge Correlation, As Applicable. – Tooling Traceability, If Tooling Is Used to Verify Design Characteristics n Nonconformance Resolutions

8 Common Documentation Requirements n Standardized Forms With Each Field Numerically Coded n Form 1: Part Number Accountability n Form 2: Product Accountability – Raw Material, Special Process(s), Functional Testing n Form 3: Characteristic Accountability, Verification and Compatibility Evaluation n Forms May Be Generated Electronically... Must Contain All the Required Information n SAE Allows Free Reproduction of the Forms

9 Frequently Asked Question n Visit: Contact Your Sector Designated Representative (SDR) Contact Your Sector Designated Representative (SDR)  Chet Date, Honeywell (Americas)  Cristobal Casado, CASA (Europe)  Nori Kobayashi, IHI (Asia)

10 Where to Obtain AS9102 Copies in US? n Society of Automotive Engineering (SAE) – AS9102 available for purchase from SAE (There are no spaces in this web address...they are underlines) – The current price for the standard is : n Mail: $45 List Price ($36 member price) n Fax: $75 List Price ($60 member price) n Download: $59 List Price ($47.20 member price)

11 Where to Obtain SJAC 9102 Copies in Japan? n SJAC Japanese language version of 9102 standard is available from Japanese Standards Association (JSA) n Address: JSA 1-24, 4 chome, Akasaka, Minato-ku, Tokyo n Tel: n Fax:

12 Thank You!