Technology Outlook and Market Transitions for Thin Film Disks Presented by Michael A. Russak, Ph.D., President and CTO Komag, Inc at The IDEMA Financial Conference Westin Hotel, Santa Clara, CA November 4, 2004
Ever Shrinking Bit Size Consequences of Shrinking Bit Size –Loss of Signal SNR must improve –Less grains/bitSNR must improve –More sensitive to defects –Thermal stability problems 60 Gb/in x 380 Å 170 (80 Å) 90 Gb/in x 365 Å 150 (70 Å) 120 Gb/in x 350 Å 128 (65 Å) Areal DensityBit size# Grains (size)
Perpendicular Areal Density & Capacity vs. Time Year Areal Density (Gb/in 2 ) Conventional SAF Patterned HAMR Long. AD Demo 135 Gb/in kbpi, 158 ktpi Perp. AD Demo 111Gb/in kbpi, 131 ktpi
Current Longitudinal Media Structure Comparison Ru Mag. 1 Mag. 2 Stabilizing Layer SAF Longitudinal Media Design Synthetic Anti-Ferromagnetic Underlayer 1 Underlayer 2 Mag 1 Mag. 2 Conventional Conventional Longitudinal Media Design Underlayer 1 Underlayer 2 Nucleation Layer Carbon Film Carbon Film\
Challenges of SAF Media Manufacturing Some capital expense to upgrade existing sputter equipment Addition of more sputter chambers and/cathodes for additional layer deposition Rebalance sputter throughputs Very evolutionary process
Areal Density Trend 100 % 20 GB 30 GB 40 GB 60 GB 80 GB 100 GB 120 GB 30 % 160 GB 240 GB
Magnetic Spacing Budget GMR Head
A New Tribology Environment Design implications: Head-disk clearance improvement A more particle tolerant interface Magnetic design point must be selected to reduce Iw requirement
CoCrPt-Oxide Perpendicular Media Structure Inter-layers Substrate (AlMg or Glass) Overcoat CoCrPtO Hard Magnetic Layer (~15 nm) Seed Layer Ru (10 – 40 nm) Ru layer (AFC – coupled) Soft Magnetic Layer (100 – 200 nm)
Challenges for Perpendicular Media Manufacturing More difficult than SAF evolution Disparate film thickness, (SUL and multilayer magnetic structures), present throughput challenges Approaches under consideration –Process development to accommodate existing equipment –Buy new equipment –Two tool strategy
Discrete Track Recording (DTR) Technology 250nm 550nm 60nm Land-groove cross-section
Cross-sectional TEM: Close-up 75 nm Magnetic layers NiP Carbon Longitudinal – Oriented Media
BF TEM Image of DTR Disk Perpendicular Media
Source: TrendFOCUS 2004 Rigid Disk Media Information System Total Media Market Forecast (000) by Size
Disk Form Factor Migrations Desktop and Consumer Electronics (CE) –95 mm Diameter is the mainstay of desktop computer and large capacity CE applications –Exclusively AlMg media with micro-actuators for heads and/or increased thickness to deal with TMR issues
Disk Form Factor Migrations Portable PC Applications –65 mm Diameter; Mainstay of portable PC applications –Exclusively glass based media AlMg may be lurking –48 mm based HDD gaining some traction in mini-portable PC applications
Disk Form Factor Migrations 48 mm: I-pod & Mini Portable PCs –Exclusively glass based media AlMg may be lurking 27 mm: Mini-I-pod, Cameras, etc. –Exclusively glass based media 21 mm: Cell phones and smaller consumer application –Exclusively glass based media
Summary & Conclusions While Areal Density Growth Rate has slowed, technology remains extendable and viable –The physics of recording remains the same –Extend longitudinal recording –Enable perpendicular recording –Discreet track and/or patterned media Mechanical tolerances and requirements have become much more demanding.