1 BROOKHAVEN SCIENCE ASSOCIATES Conventional Facilities Steve Dierker Director, NSLS-II Conventional Facilities Division NSLS-II User Workshop July 17, 2007

2 BROOKHAVEN SCIENCE ASSOCIATES Outline Conventional Facilities Scope –Site Plan –Building Program –Sustainable Design BNL Support CF Schedule & Risk Analysis Conventional Facilities Deliverables for Users –Beamline Support Space – LOB ’ s –Experimental Floor –Utility Services for Beamlines –Stability Goals CF Path Forward

3 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Siteplan Access Tunnel LOB (1 of 3) JPSI NSLS CFN BLOC NSLS-II Service Bldgs (1 of 5) CHW Plant Bldg 603 Substation Future LOB ’ s

4 BROOKHAVEN SCIENCE ASSOCIATES View of NSLS-II JPSI Entry Lobby LOB LINAC/Booster

5 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Main Entry Lobby JPSI Entry Lobby LOB LINAC/Booster

6 BROOKHAVEN SCIENCE ASSOCIATES NSLS-II Floor Plan 1. BLOC – Booster/LINAC/ Operations Center 2. LOB – Lab Office Buildings (3 base scope up to 5 future) 3. Service Buildings (5) 4. RF Area 5. Tunnel Area 6. Electrical Mezzanine 7. Experimental Floor 8. Access Corridor

7 BROOKHAVEN SCIENCE ASSOCIATES Facility Program Base plan provides 3 large LOB’s to support rapid build-out of beamlines with plan for 2 more LOB’s to be added in future

8 BROOKHAVEN SCIENCE ASSOCIATES Sustainable Design DOE will require Certification to USGBC LEED “Gold” std. Reviewing DOE guidance on how it will be applied to NSLS-II process systems Additional investment in these areas should achieve Gold Additional storm & potable water credits Additional reuse/sustainable material credits Systems for added energy efficiency Photovoltaics & renewable energy credits Heat recovery Y M N

9 BROOKHAVEN SCIENCE ASSOCIATES BNL Support BNL Support to the project is important and demonstrable Warehouse Demolition & Replacement –Must remove Bldgs 86, 100, 210, 211, and 481 before FY 09 –Warehouse facility replacement is underway as GPP project –Demolition planned for Spring FY08 Chilled Water Plant Expansion –NSLS-II and Lab will share expansion cost as both need added capacity –A/E selected and ready to begin design –Design to run concurrent with NSLS-II T-I and T-II –Construction start in FY09 and complete early FY11

10 BROOKHAVEN SCIENCE ASSOCIATES Existing Site Building 603 CCWF Bldg 100 Bldg 209 Bldg 86 Bldg 210 Bldg 481 Bldg 211

11 BROOKHAVEN SCIENCE ASSOCIATES CF Schedule Title I Design CD-2 Title II Design CD-3 Site Prep. Const. Ring Bldg Bid & Award 1st Pentant RFE (Pentant 1) 2 nd Pentant RFE (Pentant 5) 3 rd Pentant RFE (Pentant 2) 4 th Pentant RFE (Pentant 3) 5 th Pentant RFE (Pentant 4) Booster/LINAC/Ops Ctr (BLOC) Lab/Office Bldg ’ s (LOB ’ s) CHW Plant Expansion Mech & Elect Utilities Integrated Ctrl & Comm. Standard Equipment Commissioning Activity FY07 FY08 FY09FY010FY11FY12 FY13 Begin Accelerator Installation Full Ring Bldg Available for Accelerator & Beamline Installation Control Room RFE LOB ’ s Complete BO for all CF Construction

12 BROOKHAVEN SCIENCE ASSOCIATES Risk Assessment Technical Risk Primarily building stability, vibration & temperature control Schedule Risks Title I & II Engineering are on the critical path Construction of Ring Building is critical path Cost Risks Technical and schedule risks can impact costs Construction and material markets are still volatile Risk registry has been prepared Risk assessment database integrated with cost estimate database Current Contingency allocated for Conventional Facilities ~ 40%

13 BROOKHAVEN SCIENCE ASSOCIATES CF Deliverables for Users Provide a facility that promotes collaborative leading edge research in a pleasant working environment Structurally stable facility with low vibration (<25 nm rms) Experimental floor temperature stability of +/- 1.0 deg F Utility capacity & shielding for 3 GeV operation Facility layout that enables future long beamlines Facility design enabling future expansion to support full beamline build-out A reasonably quiet Experimental Floor - noise level <NC 60 Convenient parking and access to Labs/Offices/Beamlines

14 BROOKHAVEN SCIENCE ASSOCIATES LOB Features Modular design – can be added when needed without interrupting operation 22,800 SF each – Each serves six sectors 72 offices w/ conference space, interaction areas, lavs, showers 6 labs - intended for shared use Shipping/Receiving/Storage area & chemical storage area Potential for expansion for 2 more LOB ’ s Egress provided for personnel and large items at each LOB Loading area with exterior roll-up door Double-door from each lab onto the experimental floor Rolling access to all beamline areas

15 BROOKHAVEN SCIENCE ASSOCIATES LOB Layout 22,800 SF

16 BROOKHAVEN SCIENCE ASSOCIATES LOB Elevation

17 BROOKHAVEN SCIENCE ASSOCIATES Ring Building Section Ratchet or Shield Wall Electrical Mezzanine Bldg structure Isolated from tunnel and experimental Floor Earth Shield Berm Experimental Floor Access Corridor Tunnel Floor “ Monolithic Joint ” Isolation Joint Isolation Joint or Void Space Tunnel Roof Isolated Pier for Column Isolated Grade Beam Beamline Utility Services

18 BROOKHAVEN SCIENCE ASSOCIATES Beamline Utility Support Services provided at each BL include: Electric Power Panel at Ratchet Wall, kW/Cell, 120/208V Cooling Water, HVAC Supply Air, Exhaust Compressed Air, LN 2, GN 2 DI Water (Copper and Aluminum)

19 BROOKHAVEN SCIENCE ASSOCIATES Stability Dependent on Conventional Facilities Stability goals driven by conventional facility design Stability of storage ring tunnel floor Vibration < 25 nm rms from PSD from 4-50 hz (vertical) Stability of experimental floor Vibration level of ~ 25 nm rms (vertical) from PSD from 4-50 hz for general floor area Vibration level for 1 nm resolution beam lines requires further definition but appears achievable with proper correlation Thermal stability of storage ring tunnel environment +/- 0.1 o C Thermal stability of experimental floor +/- 0.5 o C

20 BROOKHAVEN SCIENCE ASSOCIATES CF Path Forward Design well underway for November CD-2 reviews Additional focused technical studies underway for: Vibrational stability of tunnel & experimental floor Stability needed for 1 nm resolution beamlines Optimization of thermal stability Methods to achieve sustainability goals CF design and cost if extra-long straits are installed Value engineering review & technical review planned for September