OSHA’s Most Frequently Cited Violations 2002

Hazard Communication 29 CFR (f)(5)(ii) states that all chemical containers must be labeled with the chemical’s name and hazard(s).

Hazard Communication 29 CFR (f)(5)(ii) states that all chemical containers must be labeled with the chemical’s name and hazard(s).

Lockout/Tagout 29 CFR (c)(5)(ii)(A-D) state that lockout/tagout locks must be in place and identified at all times.

Lockout/Tagout 29 CFR (c)(3)(ii): “In demonstrating that a level of safety is achieved in the tagout program which is equivalent to the level of safety obtained by using a lockout program, the employer shall demonstrate full compliance with all tagout-related provisions…”

Respiratory Protection 29 CFR (h)(2)(i) states that all respirators shall be stored to protect them from damage and contamination.

Electrical, Wiring Methods 29 CFR (b)(2) states that all electrical boxes must have a cover.

Electrical, Wiring Methods 29 CFR (g)(iv)(2)(ii) states that flexible cords shall not be spliced.

Electrical, Wiring Methods 29 CFR (g)(1)(iii)(B) states that flexible cords may not be when run through holes in walls, ceilings or floors.

Machines, General Requirements 29 CFR (a)(1) states that all pinch points, rotating parts, flying chips and points of operation shall be guarded.

Machines, General Requirements 29 CFR (a)(5) states that guards on fans shall have openings no larger than 1/2 inch.

Mechanical Power-Transmission Apparatus 29 CFR (e)(1)(i) states that all belts and pulleys must be guarded.

Electrical Systems Design 29 CFR (f) states that all electrical disconnects shall be sufficiently labeled.

Electrical Systems Design 29 CFR (g)(1)(i) states that there should be at least 36” of clearance in front of electrical disconnects.

Electrical Systems Design 29 CFR (b)(1): “Electrical equipment shall be free from recognized hazards that are likely to cause death or serious physical harm to employees.”

Mechanical Power Presses 29 CFR (c)(2)(i)(d): “Every point of operation guard shall meet the following design, construction, application, and adjustment requirements: It shall utilize fasteners not readily removable by operator, so as to minimize the possibility of misuse or removal of essential parts”

Guarding Floor & Wall Openings 29 CFR (c)(1) states that every open-sided floor or platform 4 feet or more above adjacent floor or ground level shall be guarded by a standard railing.

Permit-Required Confined Space 29 CFR states that any space that has limited or restricted means for entry or exit shall be labeled a “Confined Space.”

Abrasive Wheel Machinery 29 CFR (b)(9) states that tongue guards on abrasive wheel machinery shall never be more than 1/4” from the wheel.

Abrasive Wheel Machinery 29 CFR (b)(4) states that work rests on abrasive wheel machinery shall never be more than 1/8” from the wheel.

Portable Fire Extinguishers 29 CFR (e)(3) states that fire extinguishers shall have a documented inspection monthly and serviced annually.

Portable Fire Extinguishers 29 CFR (c)(1) states that the employer shall maintain fire extinguishers at identified, readily accessible locations.

Means of Egress 29 CFR (f)(1) states that exits shall be readily accessible at all times.

Means of Egress 29 CFR (f)(1) states that exits shall be readily accessible at all times.

Walking-Working Surfaces 29 CFR (b)(1) states that aisles and passageways should be kept clear, with no obstruction across or in aisles that could create a hazard.

Powered Industrial Trucks 29 CFR (k)(1) states that all wheel chocks shall be placed under all rear wheels of trucks during loading and unloading.

Powered Industrial Trucks 29 CFR (m)(12) states that an industrial truck used for lifting personnel must be equipped with a safety platform.

Powered Industrial Trucks 29 CFR (a)(4) states that modifications and additions to forklifts shall not be made without the manufacturer’s prior written approval.

Spray Finishing 29 CFR (c)(6): “Electrical wiring, motors, and other equipment outside of but within twenty (20) feet of any spraying area, and not separated therefrom by partitions, shall not produce sparks under normal operating conditions and shall otherwise conform to the provisions of subpart S of this part for Class I, Division 2 Hazardous Locations.”

5A0001 General Duty Clause

Flammable/Combustible Liquids 29 CFR (d)(2)(i) states that only approved containers and portable tanks shall be used to store flammable liquids, and 29 CFR (f)(5)(ii) states that all chemical containers must be labeled with the chemical’s name and hazard(s).

Flammable/Combustible Liquids 29 CFR (d)(3)(ii): “…All joints and seams shall remain tight and the door shall remain securely closed during the fire test. Cabinets shall be labeled in conspicuous lettering, "Flammable - Keep Fire Away.”

Medical & First Aid 29 CFR (c) states that there should be suitable facilities for quick flushing of eyes anywhere corrosive materials may come in contact with the eyes.

Electrical, Wiring Design/Protection 29 CFR (f)(4) states that the path to ground from circuits, equipment and enclosures shall be permanent and continuous.

Electrical, Wiring Design/Protection 29 CFR (f)(5)(v) states that exposed non-current-carrying metal parts of portable equipment shall be grounded.

Oxygen-Fuel Gas Welding & Cutting 29 CFR (b)(2)(ii) states that all oxygen cylinders must be stored at least 20 feet from any flammable or combustible materials, or have a five- foot divider between them.