Optimization of Food and Pharmaceutical Processes via Computer-Aided Process Design and Simulation Presented by Demetri Petrides INTELLIGEN, INC. Simulation and Design Tools for the Process and Environmental Industries

Outline Introduction Modeling of Batch Processes Modeling and Evaluation of Food Processes Debottlenecking of Batch Processes Conclusions INTELLIGEN, INC.

Computer-Aided Process Design and Simulation INTELLIGEN, INC. Computer-Aided Process Design and Simulation

Pertinent Questions How much would it cost to make a kilo of product? Which process is better for making this product? A or B? How much product can I make in this plant? How do I increase the current throughput? What is the environmental impact of a process? INTELLIGEN, INC.

The Role of CAPD and Simulation in Product Development and Commercialization IDEA GENERATION Project Screening, Strategic Planning Development Groups PROCESS DEVELOPMENT Process Evaluation, Process Improvements, Throughput Maximization, Cost Minimization Development Groups Process Engineering Corporate Environmental Manufacturing FACILITY DESIGN Equipment & Utility Sizing, Plant Optimization, Flexibility, Environmental Impact Assessment MANUFACTURING Cost Estimating, Process Scheduling, Debottlenecking, Cost Minimization Manufacturing INTELLIGEN, INC.

The Pro-Designer Family of Computer-Aided Process Design and Simulation Tools SuperPro Designer Biotechnology Food Processing BioPro Designer Synthetic Pharmaceuticals Specialty Chemicals AgriChemicals BatchPro Designer Water Purification for Pharmaceuticals, Semiconductor Industries, Electric Utilities, etc. WaterPro Designer Wastewater Treatment Air Pollution Control EnviroPro Designer INTELLIGEN, INC.

Modeling of Batch Processes INTELLIGEN, INC. Modeling of Batch Processes

Intuitive User Interface

Unit Procedures and Operations INTELLIGEN, INC. Unit Procedures and Operations Right-Click Context Sensitive Menu

Assigning Operations to a Unit Procedure INTELLIGEN, INC. Assigning Operations to a Unit Procedure

Flexible Operation Models INTELLIGEN, INC. Flexible Operation Models

Operations Gantt Chart INTELLIGEN, INC. Operations Gantt Chart

Equipment Utilization Chart INTELLIGEN, INC. Equipment Utilization Chart

INTELLIGEN, INC. Resource Demand Chart

Modeling and Evaluation of Food Manufacturing Processes Integrated Dairy Plant INTELLIGEN, INC.

Raw Material Requirements Annual Production (kg) 70,700,000 2,960,000 7,000,000 9,234,000 Cheese Butter WPC Ethanol INTELLIGEN, INC.

Environmental Impact Assessment INTELLIGEN, INC. Environmental Impact Assessment Compound Utilization (%) Fat & Protein Lactose Water 100 90 44

Environmental Stream Properties INTELLIGEN, INC. Environmental Stream Properties

Project Economic Evaluation - Summary INTELLIGEN, INC. Project Economic Evaluation - Summary

INTELLIGEN, INC. Cash Flow Analysis

Cost Analysis - Cheese Making Section INTELLIGEN, INC. Cost Analysis - Cheese Making Section

Cost Analysis - Breakdown Per Section INTELLIGEN, INC. Cost Analysis - Breakdown Per Section

Product Formulation & Packaging INTELLIGEN, INC. Product Formulation & Packaging Solids Handling Transportation

and Debottlenecking Theory INTELLIGEN, INC. Throughput Analysis and Debottlenecking Theory

Fully Functional Demo of SuperPro Available on Website www.intelligen.com