BINP experience in magnet production Sample
Example of MLS Dipole modeling Number of magnets8 Bending angle, deg45 Bending radius, mm1528 Gap, mm50 ± 0.02 Field range, Tup to 1.5 Good field area, mm 2 60 x 36 Homogeneity dB/B 2.5x10 -4
E e, MeV B, Т ∆B/B± (60 x 36 mm 2 ) I, А I. w, A. t Example of MLS Dipole modeling A (EBG, Germany) B=1.3 TB=0.21 T 1.44 T 1.31 T 0.21 T 200 mm х y 1 2 3
Accuracy of lamination profile d-30 m d+30 m h=100 m w=300 m + 15 m -15 m +15 m 1 В
Model«lam_model»«solid_model» Lenght 1108 mm К уп zz xx L eff, mm Chamfer 13 mm х 45 3D modeling of magnetic fields B 0 =1.305 T ; L eff /L eff = L eff /L eff = Т “lam” 1.3 Т “solid”
B=1.305 T B=0.213 T Model «lam»«solid» К I, A B, T L eff, m h (1/m) k (1/m 2 ) m (1/m 3 ) n (1/m 4 ) D modeling of magnetic fields
1 – central yoke 2 – glued end yoke 3 – box of steel plates 4 - geosigns 5 – coil supports MLS Dipole yoke design Stabolit 20 Stabolit A
MLS Dipole yoke manufacture 5330 kg
Mechanical parameters of yoke ParameterTS Length, mm 1108 ± 0.43 Distance, mm 1082 ± 0.11 gapTech Spec h 1, mm ± ± h 2, mm ± ± h 3, mm ± ± Yoke deflection, mm< 0.3 Non-parallelism A и B, mm< 0.5 Non-plateness С на 100 mm, mm< 0.03 Non-plateness D на 100 mm, mm< 0.03 Non-parallelism N and F, mm< 0.05
Coil production CoilsMainCorrection (1%) Iw, kA.t I, А6315 wire 21 x 12/ 5 мм 1.5 мм R main 20 mOhm R cor 2.9 ohm PP 6 atm F16 l/min
Geo-sign alignment
MLS Dipole 8 3 ноги 370 0.2 мм
Hall probe measurement Current 100 mA Magnetic sensivity ~ 124 V/mT U lim < 30 V TC MC+ U lim 2.7 ppm/°С X H12 =130 mm ∆X=10 mm Y= 0.04 mm Z=3 0.15 mm 1 – Hall probes 2 – temperature sensor 3 – NMR probe (10 -6 )
Hall probe measurement Magnetic field map – 2 runs
Magnetic measurement results of SD-1 current, Аh (1/м)k (1/м 2 )m (1/м 3 ) 103,650, ,0194-0, , ,0139-0, , ,0218-0, , ,0272-1,003 I= A ∆L eff /L eff = B=1.3 T B=0.21 T I=622.71A L eff = mm
Magnetic measurement results «lam»«solid» I, А ± 0.5 B c, T ± L eff, mm ± 0.7 h, 1/m k, 1/m ± m, 1/m ± n, 1/m ± 1.4 ∆L eff /L eff = B=1.3 T SRD 01
Multipoles coils Quadrupole
Multipoles coils Sextupole Octupole
Coil production Radiation resistance quadrupole (SLAC impregnation procedure coils)
Pole profile and magnetic field (quadrupole) № idealshiftrotation shift + rotation step B’ n /B’ 2, Т B/B ¼ profile ½ length
Multipole modeling 1 – А 2 – Сталь 10 ½ профиля ½ длины ¼ профиля А ¼ профиля ½ длины sextupole octupole
TS S1, mm S2, mm S3, mm S4, mm d1, mm d2, mm — 15 m — 25 m Design of MLS quadrupole TS h, mm 400 0.01 g, mm m, mm 0.01 L, mm 0.18 L Ф, mm 0.02
TS S1, mm S2, mm S3, mm S4, mm S5, mm S6, mm d1, mm 0.02 d2, mm d3, mm Design of MLS sextupole TS h, mm 400 0.02 g, mm 0.01 m, mm 0.01 L, mm 0.2 L ch, mm 0.01 — 15 m — 25 m — 50 m
TS h, mm 400 0.01 g, mm m, mm L, mm 80.0 0.14 Octupole magnet — 25 m — 50 m TS S1, mm S2, mm S3, mm S4, mm S5, mm S6, mm 0.00 S7, mm 0.00 S8, mm d1, mm 86 d2, mm 0.0 d3, mm d4, mm 0.0
Accuracy of lamination and yoke profile № 2D id 2D rotation 3D idmeas B’ n /B’ 2 A’ n /B’ 2 B’ n /B’ ∆B/B2∆B/B m -15 m Profile measurements «rotation» ~12 m 2D model «ideal» «rotation» 30 m «rotation» 12 m ∆B rot /∆B ideal ~ 2.5 3D model «ideal» D «rotation» 12 m ∆B/B 2 ~ 2.5* ~ ~ D model