Floating Cultivation System for Low-Cost Production of Algae

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Presentation transcript:

Floating Cultivation System for Low-Cost Production of Algae Culture Fuels Inc. Floating Cultivation System for Low-Cost Production of Algae George Philippidis, Ph.D., Ioannis Dogaris, Ph.D., and Michael Welch Patel College of Global Sustainability, University of South Florida, Tampa, FL  Andreas Meiser, Ph.D. and Lawrence Walmsley Culture Fuels, Inc., New York, NY FESC Workshop Gainesville FL, May 12 2014

Algae Cultivation Technologies Closed photobioreactor (PBR) Open pond Closed photobioreactor (PBR) Low investment Low biomass density (huge water volume to process) Low yield High investment High biomass density High yield A plastic platform with proprietary integrated aeration system – floating on water body Innovative Approach: Horizontal Bioreactor (HBR) 100 ft. 30 ft. 2” CO2 input Settling tanks Concentrated Algae Extraction and conversion CO2 Wet Algae Low capital cost High cell density & productivity A fraction of water use (< 1/4th) Lower cost of downstream processing Thermal control Contamination barrier Floating (or on the ground) Readily scalable (modular)

Algae culturing scheme Experimental setup Micro-algae strain Nannochloris atomus CCAP 251/4A Saltwater green algae Significant amounts of intracellular lipids for biofuel production Algae culturing scheme 10% 10% Flask 1-L volume Vertical reactor 7.5-L volume Floating HBR 65-L volume HBR conditions 11-100 klux (16h:8h light:dark), 1.5-3% CO2/air mix, pH = 7.5±0.2, T = 27±2oC

Max biomass concentration (g/L) Results & Conclusions Light intensity (klux) Bioreactor location Max biomass concentration (g/L) Average volume productivity (g/L/d) Average areal (g/m2/d) 11 indoor 2.3 0.10 7.0 31 3.8 0.19 13.4 100 * outdoor 4.3 0.26 16.1 * preliminary outdoor growth results Cultivation of micro-algae in 65-L novel horizontal bioreactor (HBR) was successfully performed High algae biomass concentration was achieved indoors, 3.8 g/L; biomass productivity doubled when light intensity tripled Preliminary high-biomass productivity and yield achieved in semi-continuous outdoor operations over 14 months with no contamination problems Scale-up of HBR to commercial size currently underway

Acknowledgements Office of Energy at the Florida Department of Agriculture and Consumer Services for its financial support (Grant Agreement SRD001)