AEGPL amendments proposals to Regulations n. 83 and 115 Bi-fuel vehicles – New definition and provisions GFV - Brussels, 15 th December 2011.

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AEGPL amendments proposals to Regulations n. 83 and 115 Bi-fuel vehicles – New definition and provisions GFV - Brussels, 15 th December 2011

Objectives The proposed amendments are aimed at redefining the class of bi-fuel vehicles to permit the simultaneous use of gas and petrol, even if limited in amount or duration. These modifications are needed primarily for the approval of some bi-fuel vehicle equipped with petrol direct injection systems and retrofit systems intended to be fitted on vehicles equipped with petrol direct injection systems: in order to safeguard the petrol injectors, a certain amount of petrol may need to be injected also in gas mode, especially when particular temperature conditions are reached. To this end, are introduced: 1.modifications to bi-fuel vehicles definitions; 2.new requirements to set a minimum limit to gas energy ratio (used as inverse index of petrol use); 3.a method to calculate the gas energy ratio;

Bi-fuel vehicles Definition and new requirements Definition Main elements: 1.two separate fuel storage systems 2.designed to run on only one fuel at a time. 3.the simultaneous use of both fuels is limited in amount or duration (new) New requirements Combined application of the following restrictions: 1.60 seconds max limit applied to petrol warm-up period; 2.Gas energy ratio higher than 80% as calculated over the entire driving cycle; Note: the choice of a min gas limit instead of a max petrol limit is motivated by the fact that petrol consumption is very low and, furthermore, this would be difficult to be measured with simple instruments.

Emissions No need to adapt measurement methods and correction factors for calculation of NOx and CO emissions as they are “essentially” fuel-independent (error on corrected concentration due to different DF’s is negligible and conservative) THC emission calculation are “more” fuel-dependent due to the different density of the pollutants, but the assumption that only LPG is burned during the cycle (as it stands now – warm-up on petrol) is a conservative condition.

Emissions THC calculation EXAMPLE Data Ambient conditions: ambient temperature: 23 °C = K, barometric pressure: PB = kPa, relative humidity: Ra = 60 per cent, saturation vapour pressure: Pd = 2.81 kPa of H2O at 23 °C. Volume measured and reduced to standard conditions (para. 1.) V = m3 Analyser readings: Diluted exhaust sample (Ce)Dilution-air sample (Cd) HC (1)92 ppm3.0 ppm CO470 ppm0 ppm NOx70 ppm0 ppm CO21.6 per cent by volume0.03 per cent by volume (1) in ppm carbon equivalent

Emissions THC calculation Given that: DF = for petrol DF = for LPG DF = for NG for CNG DF’s differs in percentage terms by the following: ΔDF% (LPG – Petrol) = -11.2% ΔDF% (CNG – Petrol) = -29.1% Calculating for all fuels the corrected concentration of HC in the sampling bag: Ci = Ce - Cd Ci = for petrol Ci = for LPG Ci = for CNG so, in percentage terms, the differences, in relation to petrol, are: ΔCi % (LPG-petrol) = % ΔCi % (CNG-petrol) = % Percentage error is positive but negligible

Emissions THC calculation Given that: M HC = C i *V mix *Q HC Differences in DF’s do not weigh significantly in final calculation. Q HC ’s are, instead, influential: QHC = for petrol QHC = for LPG QHC = for NG In conclusion, considering the cycle fully driven on gas, the mass emissions per km will be higher with respect to the limit case (20%petrol, 80%gas): ΔM HC %(LPG-limit)= + 0,57% ΔM HC %(CNG-limit)= + 2,42%

Energy gas ratio - Calculation method Measurement of gas mass consumed during the cycle: fuel weighing system measuring the weight of the LPG storage container during the test: – accuracy of ± 2 per cent of the difference between the readings at the beginning and at the end of the test or better – careful installation of the device according to the instrument manufacturers’ recommendations and to good engineering practice to avoid measurement errors; other measurement methods are permitted if an equivalent accuracy can be demonstrated; Note: with particular reference to mass flow metering, the reliability of such type of instrument – on gas - seems not proven yet in transient conditions and, furthermore, its positioning and installation, in a bench test, might raise some problems, likely affecting reproducibility of the measurement method

Energy gas ratio - Calculation method Formula demonstration G gas = E gas / E tot (1)where: E gas = m gas * H gas (2) E tot is the total energy required for type 1 test (MJ) E gas is the amount of energy supplied by gas fuel (MJ) m gas is the mass of gas burned during the type 1 test (kg) which supplies E gas H gas is the specific heating value of gas (MJ/kg). The total energy used during the type I test can be derived from fuel consumption data, assuming that only gas is burned during the test: E tot = m tot * H gas (3) m tot is the total mass of gas derived from fuel consumption data (kg) H gas is the specific heating value of gas (MJ/kg).

Energy gas ratio - Calculation method The total mass (expressed in kg) can be derived from the mean fuel consumption of R101 (expressed in l/100km) by the following equation: m tot = FC*d*dist/100 (4) FC is the fuel consumption calculated according to Annex 6 of Regulation 101 (l/100km) d is the density of gas (LPG: kg/l, CNG: 0,654 kg/m3, see par of regulation 101) dist is the total distance travelled during the type 1 test (km) Substituting eq. 4 into 3, and then eqs. 3 and 2 into 1 the result becomes: G gas = m gas *100/(FC*dist*d)(5)

Energy gas ratio - Calculation method FC as calculated on LPG only is a conservative assumption: