QAD Manufacturing Solution Enhancements for 2012 March 12, 2012 QAD Midwest User Group Meeting.

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Presentation transcript:

QAD Manufacturing Solution Enhancements for 2012 March 12, 2012 QAD Midwest User Group Meeting

Roll-Based Workbenches (MSW/PSW) Periodic Costing Support Extended Manufacturing Enhancements Serialization Configured Attributes Quality Lot Trace Enhanced Manufacturing Reporting and Analysis - Collections What’s New QAD Midwest User Group Meeting 2

Key Features: -Visibility to all key factors important for intelligent planning and scheduling decisions -Capacity awareness -Material awareness -Simulation Roll Based Workbenches QAD Midwest User Group Meeting 3

Scheduling of Co / By-products within the workbenches EAM integration providing visibility to “Down” or “Idle” machines due to repair or planned preventative maintenance. What’s New with Role Based Workbenches QAD Midwest User Group Meeting 4

5 A cost method for Inventory Valuation by calculating item unit costs periodically based on Inventory & shop floor transactions using cost calculation formulas like WAVG and FIFO according to Local legal requirements and International Financial Reporting Standards (IFRS) Periodic Costing QAD Midwest User Group Meeting

6 What’s New with Periodic Costing QAD Midwest User Group Meeting Originally released in QAD EE QAD EE Additional features to address the Brazilian Market -Support for costing under IFRS and other legislation -Includes Weighted Average Cost, First-In- First-Out, Last-In-First-Out -Usability improvements -Performance improvements

Extended Manufacturing Enhancements QAD Midwest User Group Meeting 7

8 Unique Identification number What is serialization? QAD Midwest User Group Meeting

9 Compliance -Regulatory Requirements California ePedigree International serialization mandates -Customer Requirements Walmart Government contracts (Military…) Specialty -Combat counterfeit -Branding & customer loyalty Supply chain traceability Industry Drivers QAD Midwest User Group Meeting

New/Enhanced Functionality -Packaging Master Data -Serialization Data Manager -Serialized Inventory Management -Label Printing Foundations -Native API’s for all key Inventory Transactions Expanded QXtend coverage Ease of integration & support for data collection (Bar Code & MES Solutions) QAD Serialization Solutions QAD Midwest User Group Meeting 10

Packaging Master Data QAD Midwest User Group Meeting 11 Pack Code Pack Structure (BOP) Item-Pack Structure

Serialization Data Manager QAD Midwest User Group Meeting 12 Define Sequence ID formats Serial ID by Site/Address/ item/pack Serial ID stages Serial ID Bookings to orders

Serialized Inventory Management QAD Midwest User Group Meeting 13 Serial Master & History Data independent from lot inventory Serialized Packaging Hierarchies Serialization fully integrated with inventory transactions Support of specific packaging transactions

14 Configurable Attributes & Quality QAD Midwest User Group Meeting

QAD Solution -Capability to define descriptive attributes by Item to meet ever-changing Industry and regulation needs -New Quality functions to streamline inspection processes with operational transactions -New functions to define business certification of suppliers and items for purchasing -Fully Integrated to Core Operations ensuring real- time data collection Configurable Attributes & Quality QAD Midwest User Group Meeting 15

Example usage item attributes QAD Midwest User Group Meeting 16 Milk Raw Butterfat % Lactose % Grade Country of Origin Original Manufacturer Production Date Expire Date Use By Date Copper% Zinc% Starter Culture Bacteria Count Rennet Enzyme Concentration Brine Solution Salt Concentration Cheese Production Date Expire Date

Conf. Attributes – Item Attr. Specifications QAD Midwest User Group Meeting 17 Inventory Management Lot Master with Attributes Inventory with Attributes Certification with Attributes Item Profile Attribute Specifications Business Order Attribute Specifications Transaction History with Attributes Purchasing Production Sales and Fulfillment Define item attributes With default values, specifications and tolerances To be validated with inventory transactions To update inventory quantity or lot master values To be captured and appear on certification records Can also define attributes for item & supplier, item & customer

Quality Tests and Configured Attributes QAD Midwest User Group Meeting 18 a Inventory Management Quality Management Item and Test Cross Reference Test and Item Cross Reference Tests with Attributes and Specifications Purchasing Production Test Sample Results Test Results Quality Order Results Define tests with attribute specifications With target values, specifications and tolerances To capture for test and test sample result data To appear on certification records Can also store quality test results as attribute values

Configurable Attributes & Quality QAD Midwest User Group Meeting 19 a Inventory Management Quality Management Item and Test Cross Reference Test and Item Cross Reference Tests with Attributes and Specifications Lot Master with Attributes Inventory with Attributes Certification with Attributes Item Profile Attribute Specifications Business Order Attribute Specifications Transaction History with Attributes Purchasing Production Sales and Fulfillment Test Sample Results Test Results Quality Order Results Update certification, inventory quantity and lot master from quality order and test results

20 Lot Trace – Backward (Supplier Data) QAD Midwest User Group Meeting Drill down from finished goods backwards across all product structure levels to verify what materials have been used. View transactional data related to a specific finished product, the components issued, and the related purchased product.

21 Lot Trace – Forward (Customer Data) QAD Midwest User Group Meeting Analyze stock position at each item level and access and export detailed transaction history data. Analyze to which customers goods have been shipped to take appropriate and targeted actions.

Modules Enhanced -Work Orders -Inventory Control -MRP -Product Structure -Forecast/Master Plan -Master Data Version dependency EE and beyond -Can be applied with services before 2011 Key enhancement / capability -Uplift of 35 plus reports to the QAD Reporting Framework Enhanced Reporting and Analysis QAD Midwest User Group Meeting 22

ConductDiscoveryMeetings ConductVisionWorkshop DeliverImplementations DeliverQ-ScanAssessments Key Performance Indicators Propose Alternatives Assess / Plan Standards Next Steps – QAD Vision Engagement QAD Midwest User Group Meeting

24 Learn More:

Hank Canitz Senior Director – Manufacturing Industries Questions? Midwest User Group Meeting

© 2010 QAD Inc Midwest User Group Meeting 26