IE 550 Manufacturing Systems Richard A. Wysk Fall 2008

Agenda Policies - This is an graduate engineering course, I do expect you to act like engineering students. Independent, diligent, creative,... Engineering ethics IE550 will change this time – not much but we will do some different things

Overview What we will we be doing? –IE550 is lots of fun. It may also be the most important class that you take. It is the materials that I most frequently use in my industry consulting. –Manufacturing systems is a difficult topic that has hindered the development of CIM implementation. People do not understand how engineering systems fit together. This is the focus of IE550!

Introduction What is a “Manufacturing system”? An engineering system? Interactions of many processes, products and design decisions made in the engineering of a product. –Machine requirements planning –Process planning –Production planning –Concurrent engineering

Vocabulary Glossary of terms –CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS, Global manufacturing, enterprise engineering, SAP, Simultaneous engineering, Concurrent engineering, Manufacturing web services, Agile Engineering, Product Engineering, Process Engineering, Production Engineering,...

Goal and Objective GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (in- house or not) OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment

Product requirements Faster – get it to market faster than a competitor Better – best quality Cheaper – best price

Today’s Situation Moving form paper driven systems or from “stand-alone” business and engineering systems Selling under-utilized resources to increase profit Terminate inefficient (non competitive) activities

A Vision of Integrated Engineering Systems ENGINEERING -- the planning, designing, construction (manufacture), or management of machinery, roads, bridges, etc..

Traditional Engineering

A Vision of Integrated Engineering Systems (cont.) INTEGRATE –1. to make or become whole or complete. –2. to bring parts together as a whole. –3. to remove barriers imposing segregation.

A Vision of Integrated Engineering Systems (cont.) INTEGRATED ENGINEERING –planning, designing, construction and management of a product.

Engineering

Product Engineering

Process Engineering

Production Engineering

A Vision of Integrated Engineering Systems (cont.) INTEGRATION ENGINEERING –tools and techniques that can be used to assist in combining planning, design, construction and management of a product.

A Vision of Manufacturing Systems (cont.) INTEGRATED ENGINEERING –planning, designing, construction and management of a product.

Concurrent or simultaneous engineering Performing all business activities in unison Making wise real-time economic decisions Team concepts

IE550 Focus IE550 is intended to cover all of the engineering and business activities. All will be discussed. Process Engineering will be the concentration.

Questions!?! You should have: –Read Chapter 1 in the book. –Learned where the CAD and computer labs are –Developed a basic understanding of how product, process and production engineering fit together –Read assignment #1 and have an idea of what you are going to do