Pedibus Team 22 Team Members: Kyle Anderson Stephen Avery Alejandro San Segundo Brett Willenbacher Team No.22 Slide 1 of 15 Alejandro San Segundo Midterm.

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Presentation transcript:

Pedibus Team 22 Team Members: Kyle Anderson Stephen Avery Alejandro San Segundo Brett Willenbacher Team No.22 Slide 1 of 15 Alejandro San Segundo Midterm I Sponsor: Ron Goldstein Advisor: Keith Larson Professors: Dr. Shih Dr. Gupta

What is the Pedibus? Team No.22 Slide 2 of 15 Alejandro San Segundo Midterm I

Design Requirements Team No.22 Slide 3 of 15 Alejandro San Segundo Midterm I Pedibus RequirementStatus 10 pedaling passengers ✓ Room for extra (non-pedaling) passengers ✓ Rolling Chassis must be < 1499 lbs (FL law) ✓ Off the Shelf parts ✓ Torque output to climb 8° hill grade ✓ Able to hold 3000 lbs payload ✓ Free weight transportable ✓ Reverse gear capability ✓ Movable on single rider input ✓ So, what does the Pedibus need to accomplish?

Team No.22 Slide 4 of 15 Brett Willenbacher Midterm I

Team No.22 Slide 4 of 15 Brett Willenbacher Midterm I

Team No.22 Slide 4 of 15 Brett Willenbacher Midterm I

Team No.22 Slide 4 of 15 Brett Willenbacher Midterm I

Team No.22 Slide 4 of 15 Brett Willenbacher Midterm I

Team No.22 Slide 4 of 15 Brett Willenbacher Midterm I

Team No.22 Slide 4 of 15 Brett Willenbacher Midterm I

Team No.22 Slide 4 of 15 Brett Willenbacher Midterm I

All main structural components have been fabricated Drivetrain and steering subsystems currently being fabricated Status Update Team No.22 Slide 5 of 15 Alejandro San Segundo Midterm I Kyle grinding down a bench post

Progress: Frame and Seating Team No.22 Slide 6 of 15 Alejandro San Segundo Midterm I Frame: Ladder style frame A500 box steel construction Seating: Bench style seating Recumbent pedaling stance Finalized frame fabrication with mounted seats and bar posts

Progress: Pedaling and Towing Team No.22 Slide 7 of 15 Alejandro San Segundo Midterm I Pedaling: Recumbent stance Freewheeled shaft design for coasting Towing: Torsion Axle implementation Electric drum brakes on towing axle Standard towing hitch mount Fully assembled pedaling platform Towing axle assembly

Work in progress Team No.22 Slide 8 of 15 Alejandro San Segundo Midterm I Steering: Rack and pinion straight axle set up Curb to curb < 45ft Brass bushings used for smooth rotation Transmission: Dual Driveshaft to Manual Transaxle Design 6 fwd speeds + Reverse Individually supported axle shafts Belt Friction Clutch System

Work in progress Team No.22 Slide 9 of 15 Alejandro San Segundo Midterm I Bartop: Pressure treated wood top Stained and lacquered for protection Added handrail for rider stability Anderson welding steel frame membersBar top supports with partially mounted bar top wood

Upcoming Work Team No.22 Slide 10 of 15 Brett Willenbacher Midterm I TO-DO: Roof Rear bench Brake lines and fluids Driver seat Driver controls (pedals/shifter) Brake lights Flooring **All following components purchased and received. Awaiting for final assembly.

Conquered Challenges Team No.22 Slide 11 of 15 Brett Willenbacher Midterm I ChallengeSolution Design width over legal towing limit (< 102in.)Shortened bar width Rearranged seating posts’ lengths and angles Rearranged pedaling geometry Pedal leg room not sufficientRaised bartop using spacers Pillow blocks and freewheel adapters did not fit the hot rolled steel driveshafts Switched to cold rolled steel shafts for more uniform surface finish Ream out pillow blocks and adapters to fit shafts

Procurement Team No.22 Slide 12 of 15 Brett Willenbacher Midterm I All components, including: Fabrication materials Drivetrain components Towing components Bicycle components Steering components Driving/Operation components Have been purchased and received. Total Spent: $6, **Total spent as of 2/17/15

Timeline Team No.22 Slide 13 of 15 Brett Willenbacher Midterm I **Currently on schedule to finish by March 14

Summary Frame, seating, and towing platform built Slight delay due to small obstacles All components acquired Currently installing subsystem assemblies Team No.22 Slide 14 of 15 Brett Willenbacher Midterm I

Team No.22 Slide 15 of 15 Brett Willenbacher Midterm I Questions ?