T HE CRUSHED E XPERIMENT By: Carlos Sanabria Justin Roose Phillip Munday
T HE E XPERIMENT We are to apply a quasi-hydrostatic pressure on a 6” diameter pipe. 2 Figure 1 – Sketch Pipe under hydrostatic pressure
T HE D ESIGN P ROCESS Figure 2 – Transverse cross section of the pipe being compressed by six sections 3 Outer Ring Hydrostatic Press Spacing (incompressible media) Pipe
F INAL D ESIGN (F ALL ) 4 Figure 3 – Final Design for the fall semester Design for a surface pressure up to 10,000 psi
F INAL S YSTEM Figure 15 – Final System New I -Beam Dimensions Natural Rubber Insertion Columns 5
1.94 in 2.25 in 1.63 in Figure 7 – RW50 Dimensions C YLINDER D IMENSIONS 6
C YLINDERS C OLUMNS 7 Figure 8 – Cylinder Drawing Figure 9 – Column Drawing 1.9 in
T HE CHOSEN H YDRAULIC SYSTEM C OMPONENTS Figure 4 – Hydraulic Cylinder Figure 5 – Hydraulic Hand Pump Figure 6 – Hydraulic Manifold 8
I - BEAMS 9 4 in 4.06 in 0.28 in in Figure 13 – I - beam dimensions
R ING D IMENSIONS Figure 10 – Ring Dimensions using RW in 10
C URRENT W ORK : F ABRICATION Jeremy Phillip’s is currently working to fabricate our final design Estimated completion is end of the week 02/25 11
F INALIZED P ROJECT C OSTS 12 PartPriceQty.Total Price Hydraulic Cylinder$ $ Hydraulic Pump$ Hydraulic Manifold$ Pressure Guage$ Rubber$ Columns$4.263$12.79 Aluminum Blocks$25.876$ I-Beams$25.006$ Grand Total$1,415.72
R ISKS Machining Tolerance If the pressure is quasi-hydrostatic New customer/advisor How to test 13
T IMELINE : T ASK (T IME T O C OMPLETE FROM N OW ) Finish Machining the system (1 Week) Finish Hydraulic assembly (1 ½ Weeks) Combine the two systems for a completed system (3 - 4 Weeks) Testing (5 Weeks) Creating Instruction Manual (6 Weeks) 14
Q UESTIONS ? 15