Kverneland Cultivator CLC pro

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Presentation transcript:

Kverneland Cultivator CLC pro Product information 2016

Kverneland CLC pro 3 bar cultivators for working with residues

CLC pro CLC pro CLC pro Classic CLC pro Cut Range overview 3 810mm 2 R:3.00m - 3.50m - 4.00m F:4.00m - 4.50m - 5.00m R: 3.00m - 3.50m F: 4.00m - 4.50m - 5.00m R: 3.00m -3.50m F: 4.00m – 4,50m CLC short tines CLC short tines CLC short tines Full accessory range on parallelogram Only levelling tines on arms Cutting discs and only levelling tines on arms

Higher versatility with 3 rows CLC pro – 3 rows Higher versatility with 3 rows Better dispatching of the residues through the working width and depth Better incorporation, no line of straw disturbing seed to soil contact in min till process Effective deeper cultivation possible without creation of a pan (to be highly considered in min till operations) Intensive mix in the top layer offering ideal profile Aerobic bacteria can process the residues in a better way into organic material for plant profit Better top layer profile with ideal seedbed for good rooting and plant development by access to manure

Higher horse power ability More compact (81cm beam spacing) CLC pro – Rigid frame CLC pro range: Higher horse power ability More compact (81cm beam spacing) 2 tines options and their share equipment More levelling and packing equipment available Rigid frame : 3,00m - 3,50m - 4,00m Available for tractors up to 300 hp New linkage concept with bolted headstock Better stress dispersing after FEM calculation

The folding range is built up with the same principal as the rigid one CLC pro – Fold 3 rows CLC pro folding range as 3-bar is completing the new range and offering the full line beside all existing 2-bar models The folding range is built up with the same principal as the rigid one Higher horse power ability More compact (81cm beam spacing) 2 tines options and their share equipment More levelling and packing equipment available

Folding models 4,00 – 4,50 – 5,00m available for tractors up to 350hp CLC pro – Fold 3 rows Folding models 4,00 – 4,50 – 5,00m available for tractors up to 350hp Central frame design 200x200mm 2 folding section for less setting and components Symmetric tine arrangement for better pulling Parking stands Better stress dispersing after FEM calculation

The 3 critical phases of a frame development FEM calculation The Finite Element Method is a computer simulation helping to design each element according to the data and is securing the first step of the development. Shaking test at full load on a shaking robot during a specified period replicate the machine lifetime over few weeks to control de reliability of the structure Strain gauge test physical tests in the field and in transport by using strain gauges which can register the real stress in the material. By cross-checking with the 2 previous phases the structure maximum power allowance can be approved Benefit: We are using this know-how for all our new products. In parallel, a protocol of functional tests is managed in various countries to collect farmers opinion. We are investing a lot to guarantee the best performances.

CLC tine – Bolted tine holder The CLC line is getting as a standard the bolted tine holder for all models. Benefit: easy to take few tines away when using the CLC models as loosener less welding on main frame is more reliable and giving the all structure a longer life time.

CLC tine – High clearance the high under beam clearance of 870mm is ensuring blockage free operation 870.mm

CLC tine – Maintenance free zone well proven simple and robust design with no grease nipple at all = low maintenance (due to heat treatment by cementation no wearing between the parts, no greasing necessary) Unique leg design made out of a tube enabling the C shank to move side ways +/- 14 cm with the short tine, and +/-20 cm with the long tine, each side, thus reporting less stress to the structure light weight concept, complete tine is only 35kg. User friendly technology 35 kg 70x40mm

CLC tine – Special angle Always the best penetration ability in all soil The power demand and the fuel consumption are limited. point is working by lifting the ground to make a perfect cracking of the top layer the upper part is doing an intensive mixing also with low power demand due to its receding shape. Benefit: This particular angle design offering 2 distinct front lines is avoiding to flick poorer soil back on top of the ground, interesting when such cultivator equipment will be used for preparing seedbed in one pass. α 2 1

CLC tine - Flexibility All parts of the tines are heat treated, providing an extraordinary reliability and long life Extraordinary vibration capacity providing intensive crumbling. Unique leg design made out of a tube enabling the C shank to move side ways +/- 14 cm with the short tine, and +/-20 cm with the long tine, each side, thus reporting less stress to the structure This technique is also allowing to use lighter material, in order to save lifting capacity and pulling requirement Here is a tine in our laboratory showing how far it can flex. The side pulling force to go up to 20 cm is 1,200kg. The tine holder stays in place, just the leg is flexing due to the heat treated tube

CLC tine - Flexibility

640.kg CLC tine – Auto-reset Benefit: Higher pressure, at 5cm for a total of 640.kg interesting when hard dry soil Frame protected all the time Unique on the market : the release force decreases when the release height increase

CLC tine – Shear bolted leg The shear bolt leg design is providing a Vibromat effect Benefit: higher pressure at the point with 2T to ensure a clean breaking of the bolt Vibromat effect: the tine being made from a tube is flexible enough to allow the point to trip 10 cm back before the bolt is breaking. In that way the Vibromat is is avoiding too frequent breakage even being only shearbolted This short tine can still go 14cm sideways around obstacles, reporting less stress to the tine holder and frame Shearbolt and Leaf spring pack can be combined, so that the spring pack will get 2T pressure also before releasing, interesting in very heavy soils to keep the tines in and avoiding the driver to change the bolt immediately. longer life time

CLC tines: high quality and low cost wearing parts made in Kverneland CLC tine – Bolted shares CLC tines: high quality and low cost wearing parts made in Kverneland Standard share 60mm reversible plough share low cost quality heat treatment Standard share + 300mm wing adapted to shallow working depth good boiling effect quality heat treatment

Fast and easy metal change CLC tine – 10’’ Fast and easy metal change KO 80 KO 150 KO 250 KO 320 Quantum 345mm + KO 80 Multiple combinations of shares and deflectors can be fitted to the CLC tine to get optimum result whatever the soil conditions. Full range of shares available to match with all tine spacing from 200 to 345 mm Easy adptation to depth to minimize fuel consumption Only a hammer and a wedge needed Get more details in the separate Knock-on Presentation

CLC tine – Carbide equipment Dorset Tiger point 80mm 2 dimensions : 80mm and 150 mm Compatible with all Knock-on deflector and Quantum share 345mm Exteremely long life Resist against stony conditions Low power consumption required due to the progressive shape Dorset Tiger point 150mm

CLC pro – Levelling equipment Levelling disc on parallelogram: Rubber spring loaded, to follow the ground and protect Standard border disc Disc linked to the roller via a parallelogram, so that when changing working depth with the roller the disc will stay at same optimum position for levelling Easy adjustment via turnbuckle to set up position of the disc Levelling tines on parallelogram: Spring loaded tines, (adjustable in 3 height positions on Classic) Easy adjustment via turnbuckle to set up aggressiveness by pivoting the tines Standard border tines Tines linked directly to the roller frame, so that when changing working depth with the roller the tines will stay at same optimum position for levelling

CLC range – Discs equipment Double disc gang  510 mm Position controlled with pins Parallelogram to obtain the best possible work Easy angle adjustment with bolts. Does a good mixing and incorporation Not compatible with rollers Leaves a rough surface with aggregates ready for wintering, interesting at the end of autumn season for preparing spring fields and crops New Combi disc: Combination of a single disc gang with all roller type intensive mixing and incorporation, well adapted to high amount of residues Very good levelling capacity Hydraulic setting of the disc gang Pair of border disc as standard New bearing holder clamped to the beam to slide gangs for fine tuning New angle adjustment allowing full depth of the parallelogram system

CLC range – Rollers Actipack roller  560 mm Make it as aggressive as you want Skid and knives between discs clean even in wet conditions. The knives are cutting bigger clods coming in the disc spacing of 12,5cm leaving a ready seedbed Knives pressure can be adjusted as high as the disc pressure to the ground to make equal pressure through the working width to achieve a nice and firm seedbed, and can also be put in a non working position to leave a rough ground surface with more clods (weather protected) 3 different positions of the knives aggressiveness are proposed + 1 “OFF” position. They are adjusted thanks to the long spanner Can work with or without knives No limitation in stony conditions Discs with aggressive notched shape to ensure good driving Maintenance free bearings with 5 lips labyrinth sealing system + steel protection cover

CLC range – Rollers Actiring roller ø 540mm Light and active due to the skids between the rings that avoid blockages. The knives are cutting bigger clods coming in the disc spacing of 12,5cm leaving a ready seedbed Ring made with L profile. Light and strong construction Good recompaction (160 kg/m) Shaft diameter: 50 mm Unique knives pressure adjustment Knife pressure can be adjustable to ensure a fine crumbled seedbed or rough surface 3 different positions for the knives pressure are available. They are adjusted thanks to the long spanner delivered with the machine Maintenance free bearings with 5 lips labyrinth sealing system + steel protection cover

CLC range – Rollers NEW Actiflex roller ø 580mm Intensive mixing effect Self-cleaning effect Low sensibility to blockages and stony conditions Good compromise between recompaction and cost (160kg/m) For all soil types Maintenance free bearings with 5 lips labyrinth sealing system + steel protection cover Low sensibility to wearing soil Shaft diameter: 50 mm

Turbo T – Rollers Cage roller  550 mm 10 bars for a good loading capacity Effective crumbling action Economic roller For light to medium soil Shaft diameter : 50 mm Weight : 90kg/m Maintenance free bearings with 5 lips labyrinth sealing system + steel protection cover New Double cage roller  400 mm (tube/flat) Good crumbling Precise depth control Good levelling effect Good carrying capacity New robust frame and suspension design

CLC range – Solo roller All roller equipment can be mounted solo with no levelling device for all CLC pro models

CLC – Depth control Equipement recommanded when use of double disc gang option, and from 4,50m working width Wheels 600x9 (540x160) on rigid models AW profil AW for better cleaning high load capacity (10-PR) high resistance to punches valve is protected setting with sliding arm and pin Wheels 10.0/80-12 (710x274) on folding models AW profil AW for better cleaning high load capacity (10-PR) high resistance to punches good carrying capacity valve is protected infinite screw adjustment

CLC pro – Technical data

CLC pro : Main advantages High Horse power capacity to cope with all conditions and tractor sizes from 90 to 350 hp Universal Cultivator from 3.0 to 5 m, working 5 to 30cm deep 3 bar frame for optimum mixing and blockage free operation Unique leg design protecting the structure and no maintenance Unique leg design vibrating for intensive effect in the soil but low fuel consumption Knock-on system for fast and easy metal change Wide choice of rear roller and leveling equipment Intensive mixing of the residues Low power requirement Seedbed finish possible

CLC pro – 400F/Hollow disc /Actipack Kverneland CLC pro: The soil master! Kverneland CLC pro: The soil master! CLC pro – 400F/Hollow disc /Actipack

CLC pro – 450F/Combidisc /Actiring

CLC pro - 300/Double disc gang

CLC pro - 350/Hollow disc/Actiring

CLC pro – 300/ new Combidisc + Border disc /Actipack

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