Manufacturing Solutions- Weaving TexManage

Modules TexManage Manufacturing Solutions- Weaving Manufacturing Modules Production Management Grey Ware House Quality Management Maintenance Management Yarn Stock Production Planning

Production Planning Weaving TexManage Planning Characteristics Planning based on  Product Characteristics  Process Route  Raw material (Yarn) Interactive Weave Plan :selection of right product mix Rules based allocation for each product (fixed machinery, priority based machinery allocation) Forward and Backward Planning; Planning adjusted to maintenance calendar Output: Man power required, machinery required and material required Product Data Base: Product wise, machine wise process details like speed, settings, batch time, etc. Vendor Planning Integration with Production and Sales Sales Orders Sales Plan Manufacturing Plan Weave Plan Production Program Plan Status

Production Management Weaving TexManage Production Functions of  Weaving Preparatory  Loom shed  Fabric Inspection, Grey Ware House Lot/ sub lot concept to track from packed material to yarn for quality analysis including customer complaints Production Booking of all processes through any input, Kg., linear meters, run hours, pieces, etc. Fabric Realisation and In- Process stock & Non- moving Operator performance Analysis Waste Inventory and Analysis Provision to Link to Auto data collection systems Beam and Reed Management Planning Production Program Produce Material, Men, Machinery, Waste Lot Status

TexManage Plan (Sort/Lots) Produce (Collect Data) Stock (Inventory) Despatch Non Conformance Sizing Performance Fabric Inspection Efficiency & Utilisation 1 Fabric Realisation 2 Operator Performanc e 3 Sort Status 4 Non Moving 5 Beam & Reed Run out Predictions Grey Ware House Production Management Weaving

TexManage Warehouse Management Production Management Weaving Roll Doff from Looms Fabric Inspection Folding Cut looking Packing Despatch Cut Roll from Loom Enter Roll Details on PC (Roll No, Length, Loom No, Date, Shift, Operator, etc) Print Barcode Label Paste Barcode on Roll Move to Inspection Area

Product Costing TexManage Target Costing Target Costing for a Sales plan / Forecast Detailed basis of costing for Revenue and Expense cost elements Integration with Planning “What if Analysis” for Profit optimisation Quick cost work out for Sale enquiry Output: Profit per kg; Profit per m; profit per machine day Actual Costing Period Specific Actual cost calculation Comparison of Actual Costing Vs Target Costing Identification of weak cost elements Daily Profit/ Loss statement Target Costing Actual Costing Target Vs Actual Department wise Contribution Daily Profit & Loss

Quality Management TexManage Scheduling for Quality Control Activities and tracking Maintenance of In- Process study results, process control results Maintenance of Laboratory experiments and results Statistical Analysis: To conclude process deviations and for interpretation of test results Customer Interface: Requirements & Complaints handling Quality tracking: Lot history Process parameters Data base & Utilisation of manpower & machinery Analysis Tool: Trends and graphs Provision to Link to Automatic data collection system Schedule Lab/ Process/ Final Analysis Action Improve Q

Maintenance Management TexManage Budgetary and Tracking of various maintenance activities Scheduling and monitoring Preventive Routine Contractual Work Flow based operations Maintenance based on pre - defined quality,production parameters and flow meter inputs Break Down: Reporting, Responsive and Analysis Machine Bio-Data Supportive Check list for carrying out all maintenance activities Consumption Analysis: Machine wise, Yearly per loom Utilities- Performance & Schedules Budget Schedule Activity Breakdowns Utilities

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