TRD GAS Progress AMS TIM, JSC, 9-Jan-2007, Th. Siedenburg MIT-LNS Box-S/C Manifolds UG Power Supply.

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Presentation transcript:

TRD GAS Progress AMS TIM, JSC, 9-Jan-2007, Th. Siedenburg MIT-LNS Box-S/C Manifolds UG Power Supply

TRD Gas System SUPPLYCIRCULATIONDISTRIBUTION POWERCONTROL

TRD GAS Box-S Supply Vessels (Xe, CO 2 ) Transfer Volumes Mixing Vessel Relief Valve Safety Requirement

TRD GAS Box-C Canister Circulation Pumps Vent Line Pressure Sensors CO 2 Spirometer 55 Fe Gasgain Monitor

QM GasSystem EM RWTH PreTest

QM GasSyst Tests Nov.06 F. Spada (Rome) G.Rybka (MIT) UG Script Control implemented ok Box-C Functional Check ok - 1 Flipper Valve stuck (remove in FM) - QM Canister Leak fixed (FM ok) - Spirometer / Gasgain-Monitor off Dec.06 F. Zhou (MIT) Box-S Functional Checks ok - V2a, V2b leaky (QM RV mod. – FM ok) - Transfer & 16 bar ok - Kulite sensor  U noisy Jan.06 J. Hattenbach (RWTH) Check Gasgain in TRD Modules Check Circulation-Flow Prepare QM TRD-GAS TVT

FM Box-S Inspection at ARDE ok Gastightness 1∙10 -5 l mbar/s Shipped to MIT Cabeling in preparation Finished by mid-March 07 MIT JAN FM Box-C Replace Flipper-Valve unit with Check-Valve Unit (RWTH) Assembly at MIT 2 months

TRD Gas Manifolds Distribute TRD gasflow into 41 segments Measure gastightness of individual segments Allow isolation of a segment when leaky Introduce no additional risk of gas leakage Safe operation in globally heated TRD

TRD Manifolds 20 / 16+4 aluminum bodies machined Flat Viton sealing modified Production sequence finalized QM gastight and functional FM Manifold cabeling received Connectors shipped to Rome UGPS ready in Mar.07 QM ManifoldSQ tests in Jan.06 FM ready for octagon in Mar.07 QM

UG Power Supply Define DC/DC Voltages Power On Control for 12/29V Isolate Subsystems Latch-Up Protection Monitor Operation m.d.i S V ordered m.d.i S V ordered Controller for m.d.i. DC/DC major effort Would not protect individual UG-boards

UG-Electronics Latch-Up Protection for UG-Board Components: - 54SX 208/32A FPGA - LM2941S 12V-> 10V LinReg - TPS7350 5V-> 5V LinReg - TPS V->3.3V LinReg - TPS V->2.5V LinReg - SN65LVDS390 LVDS-Driver - AD7476 ADC for P-Sensors - Si4840DY MOSFET Heater/MV Control - SUB65P06-20 MOSFET Heater/MV Enable - SUB85N10-10 MOSFET Heater/MV switch - LM239A Comparator MV Sense - Si4544DY MOSFET FV - Si4966DY MOSFET FV - MAX225EWI RS232 Driver - HI-508 Analog MUX - AD620BR UGPS Diff.Amplifier + TRD-GAS P-Sens., TubeAmp, MCA, Spirometer Open Item List Safe 29V for Kulite Sensors Separate 5V for TubeAmp Separate 12V for FV/UGPS - EM System working at RWTH - QM System at Rome with new prototype backplane Schedule: - QM backplane prod. in Feb. - QM SQ in Mar/Apr. at SERMS

Problem 1 Kulite Sensor Supply Current Design: 29V supply directly from backplane 29V-A and -B connected at sensor Loss of redundancy Risk of losing Marotta Valve actuation power Proposal: Diodes and 1k  Resistor at sensor in Box-S Decision needed for FM Box-S wiring at MIT Also twisted pairs needed to reduce noise

Problem 2 TubeAmp Supply 5V shared with RS232 and ADCs Risk losing only abs.press.sens. in TRG Gas volume Proposals a)Supply from UGBC-A only b)Add separate 5V LinReg c)OVC protect. On TubeAmp

Problem 3 UGPS Supply 12V shared with Flipper Valves Risk losing FV actuation power Proposal: Add separate 12V LinReg

Simple UGPD Control Without OVC / latch-up protection Keep UG boards and backplane Passive control of 12V and 29V m.d.i. converters Simple board in UGPD – No Controller Delayed power on after 5V on Switched off when 5V off

UG Power Control Board Replace UHVG in UG-Crate Gasgain monitor HV from U-Crate + Provide individual board SSF for 3.3/5V and Control of 12/29V + No modifications of UG-Boards + No Controller in UGPD – Redesign UG backplane discussed with Capell & Lebedev, W.Karpinski may design, 20k€ required

TRD Integration Schedule Rosengitter tubing & cabeling Nov 06 - Feb 07 Manifold design Apr 06 - Jan 07 √ Manifold production Dec 06 - Mar 07 Box-S/C EM -> QM upgrade Apr - Oct 06 √ QM Gas System RWTH Nov 06 – Feb 07 Define TRD Operation Procedures - Heater Operation - Supply Vessel Filling / Shipment UG QM Electronics Prod. & Test Apr 06 - Apr 07 2nd QM UG Backplane for 2 A-only Systems Box-S/C FM Prod. & Test Apr 06 - Mar 07 UGPD Design, Prod. & Test Nov 06 - Aug 07 UGPC/UGBP Design, Prod. & Test Jan 07 - Aug 07 UG FM Electronics Prod. & Test tbd QM Gas System Install. on Octagon Apr – May 07 TRD Cosmics QM-UG AC May - Jun 07