TSE Clearance in Plasma Derivatives TSE Advisory Committee February 8, 2005 Dorothy Scott, M.D. DH/OBRR/CBER/FDA
TSE Clearance Studies and Risk Assessment Clearance is an important factor in overall risk estimation Clearance by manufacturing process CAN be tested in scaled-down studies Viral clearance studies paradigm applied
Paradigm: Validation of Virus Removal/inactivation Includes: Scaling down process steps Spiking appropriate steps with high titer of infectious agent (actual or model) Determination reduction factors for each step Summing reduction factors [from non- orthogonal processes] to give a total log 10 reduction value
Studies of Clearance of TSE Agents Source of infectivity –Brain preparations from experimentally infected animals with human/animal TSE agents –Blood from experimentally infected animals Form infectious agent –Brain homogenate –Subcellular fractions –Membrane-free infectious material (e.g. fibrils) –Blood and blood fractions –* Alterations in form during manufacturing (“conditioning”)
Measures of Clearance Assays to measure outcomes –In vivo infectivity – laborious, expensive, long- term experiments, but considered most relevant and most sensitive –In vitro - measurements of PrP Sc –Bridging in vivo to in vitro results scientific controversy exists
TSE Spike Plasma CryoprecipitationCryoprecipitate (FVIII) Cryopoor Plasma Supernatant Albumin, IGIV, A1PI, etc. TSE Clearance Evaluation: Spiking Model
Plasma from TSE-infected animal CryoprecipitationCryoprecipitate (FVIII) Cryopoor Plasma Supernatant Albumin, IGIV, A1PI, etc. TSE Clearance Evaluation: Endogenous Infection model
TSE Clearance Studies Steps studied: EtOH precipitation PEG precipitation Salt precipitation Depth filtration Nanofiltration Column chromatography Clearance relies upon: Partitioning (non- robust?) Additiveness of steps (demonstrated) Appropriate scale- down Relevance of model
TSE Clearance and Individual Manufacturing Processes Manufacturing processes are highly individual Rigorous demonstrations of TSE clearance need to be based upon the specific manufacturing process
Specificity of Process: Clearance PrP sc (microsomal spike) by Depth Filtration – Influence of Starting Materials and Filter Starting MaterialDepth FilterReduction Factor (log 10 ) Fr V (albumin)Seitz KS80> 4.9 Fr V (albumin)CUNO Delipid 12.3 S I + III (IGIV) Millipore AP20< 1 Fr II (IGIV)Seitz K200> 2.8 Foster et. al., Vox Sang 78: 86-95, 2000 Fr I supernatant (IGIV, albumin)Supra P80< 1 Fr V supernatant (albumin)Supra P80> 1.1 Fr V supernatant (albumin) – Prp-sc spikeSupra P80> 2.4 Vey et al, Biologicals 30:187-96, 2002
OBRR Actions to Minimize Risk of TSE Agents in Blood Products – TSE Clearance TSEAC (2/2003) endorsed FDA consideration of labeling claims for TSE clearance in plasma derivatives, based upon specific demonstration of TSE removal during manufacturing TSE clearance study submissions encouraged by OBRR –Submissions received, evaluations in progress
FDA Requests for Submission TSE Clearance Data Voluntary Best current methods Model selection not restricted but needs to be justified 3 Logs clearance for “non-robust” steps considered significant Science-in-evolution
TSE Clearance and Risk Assessment TSE clearance a critical variable in risk assessments for vCJD Clearance can be tested on a laboratory scale, with caveats (spike relevance, model agents, etc.) Data can be provided for risk assessments: specific study of product provides best approximation of clearance Clearance studies, and advances in these study methods could improve precision of risk estimates
Published TSE Clearance Studies for Plasma Derivatives (1) 1.Brown, P et al. The distribution of infectivity in blood components and plasma derivatives in experimental models of transmissible spongiform encephalopathy. Transfusion : Brown, P et al. Further studies of blood infectivity in an experimental model of transmissible spongiform encephalopathy, with an explanation of why blood components do not transmit CJD in humans. Transfusion : Lee, DC et al. Monitoring plasma processing steps with a sensitive Western blot assay for the detection of prion protein. J. Virol. Meth : Foster, PR et al. Assessment of the potential of plasma fractionation processes to remove causative agents of transmissible spongiform encephalopathy. Transfusion Science : Foster, PR et al. Assessment of the potential of plasma fractionation processes to remove causative agents of transmissible spongiform encephalopathy. Vox Sanguinis : Lee, DC et al. A direct relationship between the partitioning of the pathogenic prion protein and transmissible spongiform encephalopathy infectivity during the purification of plasma proteins. Transfusion :
Published TSE Clearance Studies for Plasma Derivatives (2) 7.Cai, K et al. Solvent-dependent precipitation of prion protein. Biochem Biophys. Acta : Stenland, JS et al. Partitioning of human and sheep forms of the pathogenic prion protein during the purification of therapeutic proteins from human plasma. Transfusion : Vey, M et al. Purity of spiking agent affects partitioning of prions in plasma protein purification. Biologicals : Reichl, HE et al. Studies on the removal of a BSE-derived agent by processes used in the manufacture of human immunoglobulin. Vox Sanguinis : Van Holten, RW et al. Removal of prion challenge from an immune globulin preparation by use of a size-exclusion filter. Transfusion : Van Holten RW et al. Evaluation of depth filtration to remove prion challenge from an immune globulin preparation. Vox Sang :20-4.
Published TSE Clearance Studies for Plasma Derivatives (3) 13. Trejo, SR, et al. Evaluation of virus and prion reduction in a new intravenous immunoglobulin manufacturing process. Vox Sang : Burnouf T et al. Nanofiltration of single plasma donations: feasibility study. Vox Sang : Gregori,et al. Partitioning of TSE infectivity during ethanol fractionation of human plasma. Biologicals : Foster, PR et al. Distribution of a bovine spongiform encephalopathy-derived agen over ion-exchange chromatography used in the preparation of concentrates of fibrinogen and factor VIII. Vox Sang :92-9.