ASSESSING POSSIBILITIES FOR POLLUTION PREVENTION IN INDIAN INDUSTRIES BY INTRODUCING CLEAN TECHNOLOGIES Ashok Sharma JSPS ROMPAKU FELLOW GLOBAL ENVIRONMENTAL STUDIES

CLEANTECH Environment Vs. Development  Win Lose  Lose Win  LoseLose  WinWin  Cleantech Offers Solutions

CLEANTECH CLEANER PRODUCTION  Source reduction of pollutants in a facility through changes in Product design, process technology, fuel, materials, practices or innovation  To achieve LOW or NO waste

CLEANTECH PCCP  Begins at the Goes along the end of the pipeprocess  CoerciveVoluntary  CompliantBeyond Compliance  ConventionalInnovative  ConservativeCreative  RegulatoryPromotional  AT COSTAT PROFIT

CLEANTECH Cleantech Potential Directly proportional to:  Cost of Materials  Toxicity of Materials  Hazard Potential  Volume of Wastes  Energy intensity of Process

CLEANTECH Emerging CP Technologies  Separation technologies  Handling technologies  Energy efficiency/Clean fuel  Biotechnology/Catalysis  Recycling  Innovation  Tools: LCA, Value Engineering  Landmarks: ISO 14000, Eco-Mark

CLEANTECH CP Equipment PC Equipment  Centrifuge Aerators  Filters Digesters  Membranes Clarifiers  Evaporators Mixers  Compressors Cyclones  FractionatorsFilters  Freeze Dryers Scrubbers  Super Critical Reactors ESP’s  Waste heat dryers  Turbocharger  Microwave Dryers  Process simulators  Programmable Controls  Ozonators

CLEANTECH CLEANTECH PROCESS  Preliminary audit  Process analysis & material balance  Hazard/Toxicity potential  Waste streams analysis  CP opportunities & options  CP plans  With capital addition  Without capital addition

CLEANTECH CLEANTECH APPROACHES  No Waste  No Hazard  Waste Exchange  Industrial Complexing – Integrated Production  Design for Environment  Dematerialization  Detoxification  Clean Energy Options  Package of Practices  Innovation management

CLEANTECH Cleantech Innovative Cleantech modules  Membrane technology  Microwave Drying  Super Critical Extraction  Ozonation/Electrolysis  Hydrogen/Helium power  Waste heat utilization/ Thermo chillers  Thermal Plasma/ E-beam technology  High Rate Fermentation/biotechnology

CLEANTECH Case Studies: Zero Emission  Zero Discharge Electroplating  Zero Discharge Textile Dyeing  Fruit Processing Waste Elimination  The Mushroom Soup Story  Virtual Waterless Manufacturing  No Freshwater Intake  No Wastewater Discharge

CLEANTECH Virtual Waterless Manufacturing Cane Sugar Production Major interventions  Condensate recovery & recycle  Ozonztion for mill sanitation/whitening  Membrane technology for juice clarification and concentration Significant results  Zero freshwater  Zero discharge  Biocide elimination  Sulphur free sugar  Energy saving  ISO:14000/E-mark

CLEANTECH Virtual Waterless Manufacturing Virtual Waterless Manufacturing Milk Processing Major interventions  Complete recycling of condensate  Cold pasteurization by ozonation  Detergent free CIP process  Elimination of acids Significant results  70% freshwater cut  80% effluent cut  Acid/alkali/detergent free processing  Zero bacteria  Longer shelf life  Immunoglobulin

CLEANTECH Virtual Waterless Manufacturing Textile Dyeing & Processing Major Interventions  Closing the loop  Detergent free wash  Non toxic dyes with high transfer rate  Microwave drying  Super critical CO2 dyeing Significant results  Zero Discharge  Energy saving 92%  Dyestuff utilization  No colour  No toxicity  More money

The Future Implication of CLEANTECH The potential implication of cleantech include:  Zero energy approach  De-materialization of Production  Zero emission A combination of above with resource recycling and co-generation could lead to positive environmental impact

Implication for Indian Industry The self repaying low cost innovation based approach would provide instant opportunity for enviro-management to Indian Industry to beyond compliance levels, simultaneously enhancing their ability to compete globally. This would also unlock the investment potential of Indian Industry for Environment.