Controls Renovations and End of Life (EoL) plan of major components of the controls infrastructure Eugenia Hatziangeli.

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Presentation transcript:

Controls Renovations and End of Life (EoL) plan of major components of the controls infrastructure Eugenia Hatziangeli BE-CO Input from C. Dehavay, E. Gousiou, I. Kozsar, M. Pace, E. Said, T. Wlostowski, CO3 members, P. Charrue, C. Roderick, J. Serrano, K. Sigerud, M. Vanden Eynden

Contents Eugenia Hatziangeli - BE/CO2 Post ACCOR Renovations and End of Life (EoL) of major Controls components Controls Consolidations & Renovations

Post ACCOR Renovations and EoL - Context Eugenia Hatziangeli - BE/CO3 25th June [CO3] BE-CO proposal for End of Life & support (OS, GM/SLEQUIP, FESA2, RDA2, …) 1st September Renovation roadmap provided by EQP Groups 17 th September [CO3]: Debriefing + outline of mismatch between EOL and roadmaps + agreement

CO Roadmap - EoL and Support Eugenia Hatziangeli - BE/CO LS2: LHC start CTF stop End of non InCA framework support End of FESA2 framework support Freeze of GM executable End of FESA2 dev. tools support End of 32-bit machines End of RDA2 & PROX Y End of GM & SLEQUIP End of XMOTIF End of FESA2 YETS Freeze of all GM executable End 2016 All FE installations and non-InCA JAVA AP framework for CTF will be stopped end 2016 Mid of LS2 No 32-bit OS machines (LynxOS + Linux) No RDA2 communication & proxies No GM or FESA2 executable No SLEQUIP No X/MOTIF AP

Renovation Roadmaps by EQP Groups Eugenia Hatziangeli - BE/CO5 Roadmap received for almost all systems Detailed planning available for each FE More than 900 FEs concerned Roadmap provided by 10 EQP Groups BE-BI (370 FEs): first feedback received but detailed roadmap expected end 2015 EN-EL (2 FEs): under discussion Compilation of all roadmaps done One document with shared access to come soon for approval We are grateful for the excellent effort put in by all equipment groups

Alignment of Renovation Plans & EoL (1/2) Eugenia Hatziangeli - BE/CO6 BE-CO EoL: freeze all GM executable by YETS 2015 CO proposal is not accepted for ABT, BI, RF GM code should stay editable until LS2 to accommodate OP/MD requests CO now in discussion with the Eq. groups to see how to facilitate this request CO EoL: All FE installations and non-InCA JAVA AP framework for CTF will be stopped end 2016 No objection from EQP & OP groups

Alignment of Renovation Plans & EoL (2/2) Eugenia Hatziangeli - BE/CO7 CO EoL: Stop of RDA2/FESA2/32bit OS/GM/SL/XMotif by mid LS2 EQP Renovation roadmaps are compliant with CO EoL at 95% For the most obsolete systems [GM, SLEQUIP], some renovation takes place late (LS2) Very few renovations are not compliant with EoL SPS BLM (10 FEs, LynxOS): renovation planning is LS3 Legacy B-TRAIN (~6 FEs) requested to be kept operational beyond LS2  BE-CO ready to help them so they could deploy 4 new systems during LS2: LEIR, AD, PSB and CPS  In discussion now with corresponding groups to see how BE-CO can help

CO Tools for Renovation Eugenia Hatziangeli - BE/CO8 Massive Class/Device migrations (GM -> FESA, FESA2 -> FESA3) will take place until LS2 CO tools (FESA instantiation, CCDB migration) to be extensively used FESA Migration tools Available in Eclipse since end 2014 FESA3 is stable -> priority can be increased on tools improvements, if required Contact fesa-support for help & feedback on improvements Controls Configuration Service (CCS) tools Presentation/demo of the new migration tools: October 2015 On-demand training sessions between CCS Support and EQP developers Developers with new class design should contact CCS Support for migration tests on our testbed User feedback on tools improvements is essential as soon as possible

Post ACCOR Renovations and EoL Summary Eugenia Hatziangeli - BE/CO9 We have now an agreed roadmap with all Eq. groups for the remaining post ACCOR renovations (900 FEs) and EoL of controls components EDMS, shared-access document will be available soon Remaining actions BI roadmap by end 2015 CO  Eq. groups discussions on GM support until LS2 Dedicated meetings with Eq. groups to address the few renovations not compliant with EoL (SPS BLMs, B-TRAINs) Developers should provide feedback to Configuration Service and FESA tools for needed functionality

Eugenia Hatziangeli - BE/CO10 Post ACCOR Renovations and End of Life (EoL) of major Controls components Controls Consolidations & Renovations Contents

Renovation of Timing Pulsed Distribution Network ActivityImpact Ethernet socketEN/EL, IT/CS HW production : TTL-BLO : 500 CTARA CTDAH done RS485 : Design to be completed Design : BE/CO/HT Production : TE/MPE/EM Asset InforEAM: GS/ASE Planning, CommissioningEN/MEF, BE/OP, LS2 CO Coordinator CTDAHCTARA Aim : Replace obsolete 40y old cards TTL-BLO and RS485 (400) with new VMEbus crates + modules + diagnostics Budget 400 KCHF request to Consolidation Budget covering: ELMA contract for VMEbus crates (to be extended) VMEbus cards proto from BE- CO-HT Work will be done by BE-CO FSUs Planning Small nodes during TS Medium nodes during EYETS , YETS Big nodes during LS2 Eugenia Hatziangeli - BE/CO11

GMT Central Timing Renovation ActivityImpact Fibers + Ethernet socketsEN/EL, IT/CS HW production WR Switches : launch additional production WR HW modules (Timing Master + CTR WR version) : First design in 2016 Design : BE/CO/HT Production : TE/MPE/EM Asset InforEAM : GS/ASE Planning, CommissioningEN/MEF, BE/OP, LS2 CO Coord Aim : renovate the GMT Central Timing with White Rabbit (WR) Why : driven by lack of stocks of current GMT receivers (CTRx) (>1000 installed) stock 200 remaining – 50/y consumed –> lack of components Budget Covered by our operational budget White Rabbit modules and switches Cabling and sockets Work will be done by BE-CO FSUs Planning Develop hybrid GMT/WR master and hook the existing timing distribution to its GMT output. Then have a parallel WR distribution to gradually migrate front ends to WR => This would allow us to recuperate the CTR modules in those front ends to replenish the stock YETS : Deploy pilot for proof of design before LS2 LS2: Low intensity migration of part of LIC towards WR to recuperate CTRx stock Eugenia Hatziangeli - BE/CO12

Renovation of GMT External Conditions ActivityImpact Fibers + Ethernet socketsEN/EL, IT/CS HW production WR Switches : launch additional production WR contact interface : New design BE-CO Fellow will work on translation of the on/off switch to WR contact interface Design : BE/CO/HT Production : TE/MPE/EM Asset InforEAM: GS/ASE Planning, CommissioningEN/MEF, BE/OP, LS2 CO Coord Aim : replace the old GMT “external conditions” infrastructure with WR Why : present installation on unreliable legacy hardware with long coax cables and unreliable contact interfaces – already issues – anticipate further degradation Budget 200 KCHF in consolidation request White Rabbit modules and switches Cabling and sockets BE-CO FSU Jobs Planning Take the opportunity to make installation more coherent => need discussions with equipment groups Migration during LS2 Eugenia Hatziangeli - BE/CO13

Timing PLS-SU Receivers Aim : Replace these very old modules used by equipment specialists to diagnose timing locally, with a physical knobs and buttons and LEDs interface. Why : Legacy hardware which we cannot produce any more - no stock problem Budget 200 KCHF request to Consolidation Budget Planning Migrate some of the PLS-SU boxes before LS2 Perform a larger migration during LS2 Activity Possible replacement using a software- based system Need prior discussions with the users No cabling work is required Eugenia Hatziangeli - BE/CO14

OASIS – Consolidation of Oasis Triggers ActivityImpact Fibers + Ethernet socketsEN/EL, IT/CS HW production WR switch TDC Mezzanines & Fine Delay Asset InforEAM: GS/ASE Planning, CommissioningEN/MEF, BE/OP, LS2 CO Coord Aim: Replace OASIS trigger system by WR Why : obsolete hardware – not enough stock of legacy CTC modules spares (components are not available) Budget Money already obtained from the consolidation project Hardware is in process to be procured Planning Prototype in next 2 years LS2: Full renovation Eugenia Hatziangeli - BE/CO15

Eugenia Hatziangeli - BE/CO OASIS - Eradication of VXI systems ActivityImpact Fibers + Ethernet socketsEN/EL, IT/CS HW production SVEC + FMC/ADC Mezzanine Asset InforEAM : GS/ASE Planning, CommissioningEN/MEF, BE/OP, LS2 CO Coord Aim : Replace OASIS VXI systems by WR Why : VXI systems are >10years, very expensive, performance problems (not enough memory, not enough samples) Budget Money already obtained from the consolidation project Hardware is in process to be procured Planning EYETS : Partial renovation LS2: Full renovation 16

17Eugenia Hatziangeli - BE/CO LHC WorldFIP Infrastructure ActivityImpact HW production Bus Arbiter PCI cards done BE/CO/HT + TE/MPE/EM New device driver + SW libraries: Proof-of-concept OK Power Converters, Cryogenics, QPS, Survey, Beam Instrumentation Agreement + Testing : Backwards compatible layer for clients who keep the old API Encourage clients towards the new API Power Converters, Cryogenics, QPS, Survey, Beam Instrumentation Planning, CommissioningEN/MEF, BE/OP, LS2 CO Coord Aim : install the new in-house bus arbiters cards and associated high-level libraries to replace the WorldFIP Bus Arbiters (WorldFIP master) for all LHC systems (Power converters, QPS, Cryogenics,..) Budget 400 KCHF allocated in consolidation covering cards production FSUs Job Alstom PCI BA FMC mezzanine board, to be plugged on the PCIe carrier (SPEC) Planning Deploy the new master in selected places before LS2 to get confidence and a general replacement during LS2 : TS 2016: install few non critical pilot(s) in LHC EYETS : install few pilot(s) LS2: Full replacement Cu/Optical repeaters were already insourced (GOFIP) and we plan to insource the Cu/Cu repeaters before LS2 to ensure adequate stock. No need to replace the existing ones so far as they are not giving any problem

Removal of Obsolete Cables 133 obsolete control cables will be removed from the Booster (out of 1540) in YETS Cables checked against CO DB & GESMAR More obsolete cables should be in the paper lists (not in GESMAR) Eugenia Hatziangeli - BE/CO18 Possible Improvements Move all information from paper to digital (big gain as paper contains the oldest cables) Put fiber optic cables in a DB Asset management of the cables and GESMAR could be part of the Asset management system Electronic follow up of all (de)cabling demands would ease the work progress follow up from the clients An excellent initiative in the form of a WG was put in place up by EN/EL to establish a single common method/process for cable disconnection with all users and BE-CO is participating

Other Hardware Upgrades in a glance Eugenia Hatziangeli - BE/CO19 SystemAimMotivationPerformed by Potential impact Impact onWhen SPS Intercom Replace the present infrastructure with new technology Old technology and spare parts - will not survive after LS2 GS-ASE + BE- CO (public address ++ system) Change of habit SPS Operations LS2 CCC Consoles Replace the consoles installed early 2015 and recycle them in the local CRs Regular technological upgrade (working lifetime of 3-4 years) BE-COMinimal to none CCC Operators End LS2 CCR Backend Servers 3 first days of the year for system maintenance and upgrades of all the servers Dedicated end of year maintenance BE-COMinimal to none YETS 15/17 EYETS 16 LS2 Database servers and storage Replacement certain hardware + additional disk storage Regular end of maintenance replacement IT-DB BE-CO NoneLS2

Upgrades of Control Software Services Eugenia Hatziangeli - BE/CO20 SystemAimMotivationByPotential impact Impact onWhen Layout Services new database & tools New approach: distributed data management (enable eq. groups to manage their data reliably using new CO provided tools) Layout Database Scale & Scope has evolved significantly over last 12 years Current system, tools and approach have reached their limits CO-DSGeneric access user/passwd will be replaced by specific per system user/passwd Current programmatic users of the Layout database will be impacted Production in 2018 DIAMONDIAMON with ALARM functionalities To simplify alarm definitions and allow immediate upgrades of alarm configuration CO-INMinimal to none Deployments in close collaboration with all users TS, YETS 15/17, EYETS CMWNew version of RBAC server New version of CMW DIP Gateways -> RDA3 driven by DB config. New major version of CMW Directory Server Server independence from online DB access Ensure consistency of deployed configuration Easier to evolve and maintain CO-INMinimal to none EYETS, YETS 17

Upgrades of Control Room Applications Eugenia Hatziangeli - BE/CO21 SystemAimMotivationByPotential impact Impact onWhen LSA DBTo automate import of new FESA class versions OP request to automate the propagation of changes from CCDB to InCA/LSA CO-APsApplications accessing or changing settings via LSA/InCA. OP applications developers YETS Settings Management Consolidate and simplify the high level Settings Management Reduce complexity overall by extracting the exceptional cases CO-APsAll applications depending on APs public APIs Application developers LS2

Controls Consolidations/Renovations Summary Eugenia Hatziangeli - BE/CO22 LHC WorldFIP Bus Arbiters (FIP master), concludes the insourcing of WorldFIP technology inside BE-CO Timing Distribution Network (cabling requests) GMT Central Timing and External Conditions (cabling requests) OASIS Triggers and VXI systems (cabling requests) Removal of 133 obsolete cables in PSB (cabling requests) Improvements to cabling data management & workflow would greatly facilitate (de)cabling needs Upgrades of the hardware infrastructure, controls software services and high level applications Work is planned and coordinated with the users Impact on most work is estimated low The BE-CO work planning is followed up by the LS2 CO coordinator in close collaboration with the EN/MEF planning team