Save Time and Energy with the Compact Annubar™ Flowmeter Name Date.

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Presentation transcript:

Save Time and Energy with the Compact Annubar™ Flowmeter Name Date

Slide 2 Rosemount Micro Motion Rosemount Analytical Daniel Mobrey Fisher Baumann Bettis El-O-Matic Shafer TopWorx Hytork Dantorque FieldQ Measurement Valves & Regulators DeltaV Ovation Industry Solutions Chemical Oil & Gas Refining Power & Water Life Sciences Metals & Mining Pulp & Paper Food & Beverage Remote Automation Marine Systems & Solutions Asset Optimization AMS Suite Services and Technologies Mechanical Equipment Electrical Systems Process Equipment Instruments & Valves

Slide 3 Pressure Temperature Level Flow pH Conductivity Gas Composition Flow Computers Control Valves Regulators Valve Actuators Valve Instruments Process Automation Safety Systems Remote Automation Industry Solutions Chemical Oil & Gas Refining Power & Water Life Sciences Metals & Mining Pulp & Paper Food & Beverage Marine Asset Management Software Services and Technologies Mechanical Equipment Electrical Systems Process Equipment Instruments & Valves Measurement Valves & Regulators Systems & Solutions Asset Optimization

Slide 4 Rosemount Invented the Averaging Pitot Tube and Continues to Innovate Integral thermowell available Innovative upstream slot for comprehensive averaging T-shaped sensor creates large stagnation zones on backside to reduce noise

Slide 5 Flow LOW HIGH Impact area DP (h w ) = P H(avg.) - P L(avg.) Basic Principle of Annubar Primary Element Static Pressure Impact Pressure (40%) Blockage / Suction Pressure (60%) Total DP Velocity Profile (40/60 relationship not the same for all APT’s)

Slide 6 Key Messages The 405A Compact Annubar Flowmeters allow for unparalleled ease of installation The 405A Compact Annubar sensor provides accurate measurements while keeping energy costs low through reduced permanent pressure loss Standardize DP Flow Installations with the 405 Compact Platform

Slide 7 Are Difficult Installations Slowing Down Projects? Impulse piping Welding and additional pipe penetrations Extra time = $$$, labor for a welder, instrument tech, etc

Slide 8 How Much Does a Flowmeter Really Cost? Purchase Price ≠ Total Installed Cost Material Costs Price of Components Engineering Costs Select Technology Size Create Spec Sheets & Drawings Procurement Costs Generate Purchase Orders Manage Delivery Dates Vendor Relationships Installation Costs Piping Preparation Installation Commissioning Source: 4 Inch line size per Aspen Richardson Process Plant Construction Estimating Standards, 2003 Edition, Process Equipment Cambridge: Aspen technology Inc., % Installed Cost Traditional Installation

Slide 9 405A Compact Flowmeters Eliminate Impulse Piping and Leak Points Installed using standard impulse lines Eliminates troublesome impulse lines, reducing fugitive emissions and improving reliability Traditional DP Flowmeter Assembly Installation Compact Flowmeter Installation Potential Leak Points = 29 Potential Leak Points = 6 Only 2 leak points to check in the field during installation! Factory Leak Tested Reduce Leak Points by 80%

Slide A Integrated Flowmeters Arrive Fully Assembled and Factory Leak Checked Eliminates Impulse Piping and Reduces Potential Leak Points All-Welded Design Provides Easy Transmitter Connection Direct Mount Manifold Easily Installs Between Raised Face Flanges 405 Compact Design Ensures Proper Alignment within the Pipe Integral Centering Ring Decreases Measurement Error Annubar T-Shape’s higher signal with less noise and frontal slot design Eliminate Additional Pipe Penetrations Integral RTD Lowers Permanent Pressure Loss Averaging Pitot Tube Technology

Slide Beta Orifice with 19-Tube Bundle Annubar Technology Reduces Straight Run Requirements ■■ ■■ ■■ Beta Orifice Rosemount Compact Annubar Elbow Mounted Annubar

Slide 12 Are High Utility Costs Hurting Your Bottom Line? How much energy could you save? $$$ “The biggest issue is the surging cost of energy, which now makes up 30% of operating costs for the average company.” *Control Global

Slide 13 Are High Utility Costs Reducing Profitability? How much energy could you save? $$$ “The biggest issue is the surging cost of energy, which now makes up 30% of operating costs for the average company.” *Control Global

Slide 14 The amount of pressure lost is a function of 3 factors: density of the fluid (  f ), velocity of the fluid (V f ) the amount obstruction (K meter ) created by the flowmeter Sometimes Less is More When It Comes to PPL Note: The K meter factor for a technology is dependent on the model selected. The following is a guideline for K meter, in order from highest to lowest Orifice/ Nozzle Venturi Averaging Pitot Tube Wedge V-Cone Turbine PPL = K meter x  f x (V f ) 2

Slide 15 The amount of pressure lost is a function of 3 factors: density of the fluid (  f ), velocity of the fluid (V f ) the amount obstruction (K meter ) created by the flowmeter Reducing Permanent Pressure Loss Reduces Cost The following is a guideline for K meter, in order from highest to lowest PPL = K meter x  f x (V f ) 2 Note: The K meter factor for a technology is dependent on the model selected. Orifice/ Nozzle Venturi Averaging Pitot Tube Wedge V-Cone Turbine

Slide 16 The 405A Allows You to Minimize Pressure Loss Throughout the Process Pressure at Source > Pressure at Destination DestinationSource FT 4 Compressor PL 1 PL 2 PL 3 PL 4 PL 5 PL 6 PL 7 Energy In Machine #1 Machine #2 Machine #3 Machine #4 FT 6 FT 5 FT 7 FT 2 FT 1 FT 3 Lowering Pressure Loss 1.Reduces pumping/compressing costs 2.Increases capacity 3.Minimizes compressor, pump or boiler size

Slide 17 Annubar Technology Reduces PPL and Energy Costs Minimizing pumping and compression costs Increases throughput in existing lines Maximize capacity of gravity-fed systems

Slide 18 Has Valuable Experience in your plant “Gone Fishing?” “40% of the existing workforce will retire in the next 10 years.” *Society of Petroleum Engineers What will happen when your experienced personnel retire?

Slide 19 Are You Losing Valuable, Experienced Personnel to Retirement? “40% of the existing workforce will retire in the next 10 years.” *Society of Petroleum Engineers What will happen when your experienced personnel retire?

Slide 20 Achieve a Perfect Installation Every Time for Every DP Flow Measurement Point Standardize installation procedures with the 405 Compact Platform Eliminate extra time, mis-installations, and training Conditioning Orifice Annubar Orifice

Slide 21 Rosemount Compact Flowmeters Provide Proper Alignment Centering Mechanism Ensures Alignment within 1/32” of pipe center Flange Centering Ring

Slide 22 Important 405A Specifications Accuracy 1.5% of flow coefficient (0.75% Calibrated) Line Sizes 2-8” ( mm) Coming Soon! 10 & 12” (250 & 300mm) Repeatability ± 0.1% Pressure Rating ANSI 600# or DIN PN100

Slide 23 The Annubar T-Shape Creates a Higher Signal with Less Noise

Slide 24 The Annubar T-Shape: No Wear, No Tear, No Worries No sharp leading edges to wear The Compact Annubar sensor provides better wear resistance than orifice plates

Slide 25 The Annubar T-Shape Provides Better Wear Resistance Over Orifice Plates No sharp leading edges to wear The Compact Annubar sensor provides better wear resistance than orifice plates

Slide 26 Utilize the 405A for Applications with Medium to High Flow Rates 405C/P 0.40 β 405 C/P 0.65 β 405A Sensor Size 1 Water – 4” (100mm) line size, Sized 100” H20 5- ft/sec 1.5 – m/s 7.5- ft/sec 2.25 – m/s 10- ft/sec 3 – m/s 2.5- ft/sec 0.75 – m/s 2-in. H 2 O 5-mbar 100-in. H 2 O 250-mbar 2-in. H 2 O 5-mbar 2-in. H 2 O 5-mbar 100-in. H 2 O 250-mbar 100-in. H 2 O 250-mbar

Slide C/P 0.40 β 405 C/P 0.65 β 405A / 485 Sensor Size 1 10,000 – lb/hr 4,500 – kg/hr 15,000- lb/hr 6,750 – kg/hr 20,000- lb/hr 9,000 – kg/hr 5,000 – lb/hr 2,250 – kg/hr 2-in. H 2 O 5-mbar 100-in. H 2 O 250-mbar 2-in. H 2 O 5-mbar 2-in. H 2 O 5-mbar 100-in. H 2 O 250-mbar 100-in. H 2 O 250-mbar 150# Steam - 4” (100mm) line size, sized 100” H2O Utilize the 405A for Applications with Medium to High Flow Rates

Slide 28 Annubar Products Reach Beyond Flanges Pak-Lok Patented compression design firmly secures the Annubar sensor to the opposite wall of the pipe Rated up to 600# ANSI Flange-Lok Combines Pak-Lok compression mechanism with a mounting flange Flanged With Opposite Side Support Meets the requirement of high pressure applications Available up to 2500# ANSI Flo-Tap Can be hot-tapped without interruption of the flow Easily removed for cleaning or line pigging Available up to 600# ANSI

Slide 29 Better Measurement is the Key to Better Control 3 in 1 measurement including differential pressure, static pressure, and temperature The result is better control of raw materials, combustion, reactions, blending and product quality

Slide 30 Actual Volumetric Flow: Matches output of uncompensated velocity meters Economical measurement of stable liquids Energy Flow: Improved energy management Real time energy measurement Mass Flow: Reduced process variability Better control of reactions Gain Improved Process Visibility with Fully-Compensated, Real-Time Mass, Actual Volumetric and Energy Flow

Slide 31 SummarySummary 405A Compact Annubar products provide unparalleled ease of installation The 405A Compact Annubar sensor provides accurate measurements while keeping energy costs low through a low permanent pressure loss Standardize DP Flow Installations with the Compact 405 Platform

Thank you for your time and attention!