1 ME1/1 OTMB Production Readiness Review: Schedule and Budget Darien Wood Northeastern University For the ME1/1 Electronics Project.

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Presentation transcript:

1 ME1/1 OTMB Production Readiness Review: Schedule and Budget Darien Wood Northeastern University For the ME1/1 Electronics Project

D. Wood, OTMBPRR, 24-May  On-chamber electronics u DCFEBs (504 + spares) u LVDB (72+) u LVMB (72+) u ALCT mezz (72+)  Peripheral crate electronics u OTMB mezz (72+) u OTMB base boards (72+) u ODMB (72+)  Infrastructure u New LV supplies, junction boxes, cables supply to JB u Patch panels u Peripheral crate modification u Optical cables u Signal cables (pads to DCFEB – 40% new) Categories

D. Wood, OTMBPRR, 24-May Groups InstitutionTasks Ohio State Univ.DCFEB UCSBODMB, FF_EMU Texas A&MOTMB mezz, OTMB base, radiation testing NortheasternRad testing, ODMB F/W, proj. man. RiceCoordinating engineering JINR and NCPHEPLVDB, ME1/1 chamber interface, physical installation UCLAOTMB firmware, ALCT UC DavisLVMB  In addition, integration testing involved many groups: OSU, UCSB, TAMU, NEU, Rice, JINR and NCPHEP

D. Wood, OTMBPRR, 24-May  TC1 schedule (17-May-2013)  ME1/1 Milestones Schedule Milestones Taskdates Remove ME1/113/Jun/2013 – 08/Aug/2013 Reinstall ME+1/111/Oct/2013 – 06/Dec/2013 Reinstall ME-1/104/Feb/2014 – 01/Apr/2014 MilestoneSchedule dateActual date FF_EMU decision18-Aug Sep-2012 Preproduction integration - DAQ20-Oct Dec-2012 Spare chambers equipped and tested07-May Jun-2013

D. Wood, OTMBPRR, 24-May  DCFEB: u Production underway u 10 preproduction boards in hand u 2 production boards in hand u Another 92 production boards expected in ~1 week  OTMB mezzanine u R&D prototype ( ) – used for design choices and radiation testing u Preproduction (2012) – nearly final design, used with DCFEBs in B904 s Firmware developed to implement current trigger algorithm with optical iput from 7 DCFEBs s 8 boards in hand  ODMB u First prototype (2012) s Only designed for optical TTC (anticipating FF_EMU ASIC, which was abandoned after the prototype design) s Limited capability for interfacing with DCFEB, but able to read out optical data path u Second prototype (April 2013) s Fully functional design s Boards at UCSB, OSU, Rice and CERN Where we are today

D. Wood, OTMBPRR, 24-May  OTMB and ODMB production overlap installation of on-chamber electronics and installation of chambers Schedule Roll-up

D. Wood, OTMBPRR, 24-May  Have a total of 8 pre-production Mezz already in hand  8 tested production boards to CERN: u 18 July 2013  All boards tested: u 17 Oct 2013 OTMB mezz: production and testing

D. Wood, OTMBPRR, 24-May Component2012 Cost estimate ($K) Spent as of 15- May-13 ($K) Cost to complete DCFEB ODMB OTMB mezz OTMB base90*0161 FF_EMU19 0 QPLL35 0 Radiation testing LVDB7 boards-0 LVMB7 boards21516 Low Voltage PPIB0824 Cables & Fibers Total ME1/1 Electronics Project M&S summary *originally in ME4/2 budget

D. Wood, OTMBPRR, 24-May OTMB mezzanine cost details 72 boards + 15 spares = 87 boards Single costs (setup, testing, shipping): $25.5 k Total production cost estimate: $301k Already procured: SNAP-12 receivers ItemNumber per boardCost per board Xilinx FPGA 1$2000 Xilinx XCF128 Prom 1$55 Snap 12 Receiver 1$450 sn74cb3t16212 translators 15$38 Samtec MOLC connector 4$124 voltage regulators (sum) 1$25 other (sum) 1$75 PCB fabrication 1$160 Assembly 1$140 Total cost per board 1$3167

D. Wood, OTMBPRR, 24-May BACKUP SLIDES

D. Wood, OTMBPRR, 24-May  To be done by Texas A & M  First pass at schedule Draft Schedule for OTMB base board

D. Wood, OTMBPRR, 24-May Per board itemsCost per boardone-time itemscost Specialized parts$275Setup charges$2000 Connectors$150Electronics shop charges $2000 Capacitors, resistors, etc. $150Prototypes$5000 Stiffener bar$12Radiation testing$3000 Front panel$72Production testing$10000 PCB Fabrication$550Shipping$750 Assembly$250 Total$1460Total$29500 TMB base board costs Estimated total cost (72+18 boards): $161k Estimated contingency: $17k