renovation of the 200 MHz RF system LLRF issues
Cavities redistribution 26 October th LIU-SPS Coordination Meeting 2 2011 : 4 cavities 2 x 4 sections 2 x 5 sections + 3 spare sections 2018 : 6 cavities 4 x 3 sections 2 x 4 sections + 1 spare section Courtesy of Elena Shaposhnikova
1.7 MW amplifier, i.e 1.4 MW cavity 26 October th LIU-SPS Coordination Meeting 3 To have 1.4 MW available at the cavity input, 1.7 MW at the Final output are needed A major improvement to present systems would be to have individual SSA drivers per PA Taking advantage of the long experience we have with tetrodes and combiners, the solution will be 16 x PAs combined through 3 dB combiners Four contracts : Drivers (SSA) Finals (SSA or Tetrodes) Combiners (3 dB above 100 kW) Transmission lines (coaxial, 345 mm outer) Drivers 16 SSA Final 16 PAs 3 dB combiners and power loads 120 m and 180 m Coaxial lines To cavity input 120 m away From Beam Control 1/16 splitter 1.7 MW -0.6 dB total 1.5 MW -0.2 dB 1.4 MW
16 Tetrodes vs 2048 SSA 26 October th LIU-SPS Coordination Meeting 4 Tetrodes tube costs over 20 years will be added : 20 years * 3/4 * 335 * 24 * 16 * 2 = 3’859’200 total hours With 20’000 hours per tube = ~ 200 tubes SSA : + 20% to 25% additional transistors (not module) Individual circulators are mandatory Wall plug efficiency will be part of the adjudication HVPS included (Tetrodes) Losses in all SSA combiners, circulators and loads included 1.7 MW 128 x 830 W SSA FinalTetrodes (gain = 12 dB) SSA (Gain = 20 dB) Nominal ratings 16 x 106 kW = 1700 kW2048 x 830 W = 1700 kW Maximum ratings For 1400 kW at cavity input Maximum 2 faulty tubes 14 x 138 kW = 1932 kW Maximum 48 faulty modules 2000 x 891 W = 1782 kW Maximum ratings Driver 16 x 8.7 kW16 x 1.1 kW 16 x 106 kW Tetrodes 16 x
First upgrade: Present amplifiers 26 October th LIU-SPS Coordination Meeting 5 Maximum RatingsPresentFuture CW, 5 seconds650 kW700kW Pulsed, 43 kHz900 kW1100 kW Tubes per year (547’000 CHF) (629’000 CHF) Solutions Increased Filament voltageVery expensive Siemens HVPSneed a full re-cabling and an air cooling improvement Philips amplifiersair cooling plant to be modified BW -3dB Compromise to be discussed with LLRF
More Power with Present amplifiers 26 October th LIU-SPS Coordination Meeting 6 Increase filament voltages : Very expensive (562’000 CHF -> 1’111’000 CHF per year) Effective efficiency not tested ! Additional down time YL1530 Ufil Max peak power LifetimeTube per year Nb of stopsYL1530 Costs Additional cost Nominal900 KW25’000 hrs17 187’ %1.0 MW- 25 % ’ ’ %1.1 MW- 44 % ’ ’000 RS2004 Ufil Max peak power LifetimeTube per year Nb of stopsRS2004 Costs Additional cost Nominal800 KW20’000 hrs ’ %900 kW- 25 % ’ ’ %1 MW- 44 % ’ ’ %1.1 MW- 58 % ’ ’000
More Power with Present amplifiers 26 October th LIU-SPS Coordination Meeting 7 HVPS Siemens improvements : Full re-cabling Air cooling modification Philips amplifiers improvement : Air cooling modification ‘pre-modifications’ during next Xmas stop to test new configuration during a MD in 2012 : TX3 Siemens HVPS TX5 Air cooling Siemens HVPS need an air cooling improvement Siemens HVPS need a full re- cabling with new cable spacers
More Power with Present amplifiers 26 October th LIU-SPS Coordination Meeting 8 Driver over coupled trick already used nowadays on all TXs Maximum Power strongly proportional to BW Driver over coupled trick already used nowadays on all TXs BW -3dB [MHz] Pout [kW]
Present amplifiers BW 26 October th LIU-SPS Coordination Meeting 9 The effective BW of the 1-Turn feedback is limited by The TX gain BW: When the TX gain drops by ~ 20 dB, the overall loop has no more gain The TX phase non-linearity: When the phase shift exceeds +-50 degree the overall loop gain must have dropped by more than 20 dB to keep the system stable Conclusion: Good correction only in the band limited by +-30 deg phase non-linearity, and with an effectiveness that drops as the TX gain BW BW -3dB BW -15dB Phase distortion Siemens Line 1TX1 + TX24 sections ≥ 2.5 MHz ≥ 5 MHz+/- 3.0 MHz+/- 30 ° Line 2TX3 + TX44 sections Philips Line 3TX5 + TX65 sections ≥ 8 MHz+/- 5.0 MHz+/- 30 ° Line 4TX7 + TX85 sections
BW specifications ? 26 October th LIU-SPS Coordination Meeting 10 New plan : Present amplifiers connected to 3 sections cavities with higher bandwidth than 4 and 5 sections as per nowadays New amplifiers connected to 5 sections cavities What is the acceptable BW limit ? : For ‘Siemens’ and ‘Philips’ For new amplifiers 2018 : 6 cavities 4 x 3 sections 2 x 4 sections + 1 spare section
Operation modes (on a match power load) 26 October th LIU-SPS Coordination Meeting 11 Measurements to be made on a power load Measurements with a MHz carrier at 400 kW and a frequency sweep 20dB below carrier : Non linear phase distortion at +/- a MHz: max. +/- b° Passband at -1 dB: x.0 MHz Passband at -3 dB: y.0 MHz Passband at -15 dB: z.0 MHz Measurements to be made in CW and 10 us/43 kHz on a power load With Po = 850 kW cw With Po = 1700 kW 10 us / 43 kHz Pout vs Pin must be monotonic from zero to Po Small signal differential gain g = dPout/dPin, in the range 0.1 Po to 0.9 Po : Local slope variation max +/-15% Can vary by 3 dB maximum. Gain saturation curve Non linear phase distortion (CW): Δ φ max < 10º Non linear phase distortion curve
Operation modes (on a match power load) 26 October th LIU-SPS Coordination Meeting 12 Continuous operation 24/24 hours CW for 10 months continuously Very Long Pulses operation Fc = MHz +/- 0.5 MHz : 100% from 0 to 900 kW with rise and fall time < 0.5 µs 5 seconds ON / 5 seconds OFF AM modulation #1 Fc = MHz +/- 0.5 MHz : 100% from 0 to 900 kW with rise and fall time < 0.5 µs Repetition time 10 µs (100kHz) AM modulation #2 Fc = MHz +/- 0.5 MHz : 0 to 1700 kW with 4 MHz triangle AM 25 % in power Rise and fall time < 0.5 µs Flat top pulse and off pulse length of 11 us Repetition time 23 µs (43kHz) (and 172 kHz) This cycle for 20 second then 1 second OFF.
New RF building 26 October th LIU-SPS Coordination Meeting 13 No more ‘Power’ in BB3 Faraday Cage Specific ‘Power’ control room in new RF building, Cavity controllers, Conditioning systems, amplifiers monitoring BB3-FC large enough for 6 systems ?
Beam Control resources Beam Control 1’ Draft schedule 26 October th LIU-SPS Coordination Meeting 14 Authorizations Install Build new hardware Year 4Year 3Year 2Year 1Year 5 Building Services RF : Building: Year 6Year 7 Commissioning Tunnel : Build New hardware Installation phase 1 (pickups + dampers + EL + coax lines …) Installation phase 2 (cavities + pickups + CV + EL + vacuum) Cavities re-arrangement within a LS ( > 6 months) Studies (amplifiers, couplers, cavities, LLRF) Tendering (s) Studies Services
LLRF/Beam Control open issues ? 26 October th LIU-SPS Coordination Meeting 15 What is the acceptable lower BW limit ? : For ‘Siemens’ and ‘Philips’ For new amplifiers Technical Specifications ? BB3-FC large enough for 6 systems ? Is a 3 sections cavity available in new RF building earlier useful ? Is the draft schedule still correct ? Time table Resources Money How many time for commissioning without/with beam ? What if LS2 earlier ? (later ?) What else ?