1 Carnegie Mellon University Center for Silicon System Implementation An Architectural Exploration of Via Patterned Gate Arrays Chetan Patel, Anthony Cozzie, Herman Schmit, Larry Pileggi Center for Silicon Systems Implementation Carnegie Mellon University

2 Carnegie Mellon University Center for Silicon System Implementation Outline  Overview of VPGA  Exploring the area between ASICs and Programmable ICs.  CLB exploration of Look-Up Table sizes  Area Model  Delay Model  Results  Interconnect exploration  Switch Block  Crossbar  Results  Conclusion

3 Carnegie Mellon University Center for Silicon System Implementation The future of ASIC designs? eFPGA ICCAD 2002

4 Carnegie Mellon University Center for Silicon System Implementation Manufacturability issues  Becoming more difficult to anticipate all potential failures  Cannot simply increase design rules to prevent all possible manufacturing failures  As optical wavelengths approach critical distances, problems arise with the physical geometries  Manufacturability and timing are greatly affected by process variations 130 nm lithography without optical proximity correction IBM Corp

5 Carnegie Mellon University Center for Silicon System Implementation Programmable ICs  Programmable ICs combat the problem facing ASICs by offering numerous advantages  Regular geometrical patterns  Predictability  Built-in testability  Reprogrammability  With advantages comes critical disadvantages Lower performance Higher power Larger chip area

6 Carnegie Mellon University Center for Silicon System Implementation New Circuit Fabrics  VPGA attempts to explore the middle ground between ASICs and FPGAs: FPGA ASIC New Regular Logic Fabrics  Leverages the regularity and predictability of FPGAs with the performance and power consumption of an ASIC  Regular patterns for address the issues facing manufacturability  Regular logic blocks allow predictability in timing and power  Prefabrication of wafers up to Metal 2  Allows for shared mask costs across an application domain

7 Carnegie Mellon University Center for Silicon System Implementation VPGA  Via Patterned Gate Array  Regular logic blocks that are via configurable  Wafers prefabricated up to Metal 2 layer and customization done during BEOL (back end of line) manufacturing  Regular power distribution and clock like an FPGA  Fixed regular interconnect architecture  Talk primarily aims at what determining the composition of the CLB and also the fixed interconnect architecture

8 Carnegie Mellon University Center for Silicon System Implementation Architectural Decisions  Look-Up Table Experiment  Architecture of VPGA very similar to that of an FPGA (regular logic blocks connected by a fixed interconnect architecture)  Because of these similarites, reconstruct LUT size experiments conducted on FPGAs  Using a simple CLB configuration, replace the FPGA components with their VPGA counterparts

9 Carnegie Mellon University Center for Silicon System Implementation Experimental Flow

10 Carnegie Mellon University Center for Silicon System Implementation LUT Area Model  Assume each LUT is a k-1 level tree with complimentary pull up and pull down network  Each of the leaf nodes can connect directly to VDD, ground, or another k th input or its compliment  Area model must account for customization  Customization done between Metal 2 and Metal 3 layers  Extra area required for local interconnect

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12 Carnegie Mellon University Center for Silicon System Implementation LUT Delay Model  To keep consistency with Area Model, all transistors were minimum size  Using ST’s 0.13  m technology, we simulated each of the LUTs in HSPICE  Each LUT configured to perform NAND function for ease of testing

13 Carnegie Mellon University Center for Silicon System Implementation CLB Area/Delay Model  The CLB area must also include the area taken up by the I/O buffers as well as the DFF. 3 LUT4 LUT5 LUT LUT area (  m 2 ) LUT delay (ps) CLB area (  m 2 )

14 Carnegie Mellon University Center for Silicon System Implementation Results

15 Carnegie Mellon University Center for Silicon System Implementation LUT size conclusions  LUT size of 4 superior in terms of Total area and also critical path delay  LUT size of 3 is comparable to a 4 LUT in terms of critical path delay  May warrant further investigation about which LUT is more beneficial in terms of a heterogeneous CLB

16 Carnegie Mellon University Center for Silicon System Implementation Interconnect Structures  Determine an interconnect structure suitable for VPGA that sits atop CLB  Can use vpr to model the interconnect with slight variations VPGA

17 Carnegie Mellon University Center for Silicon System Implementation Switch Block architecture

18 Carnegie Mellon University Center for Silicon System Implementation Crossbar architecture

19 Carnegie Mellon University Center for Silicon System Implementation Tradeoffs  Routing architecture constrained to fit atop CLB  Switch block architecture much large and less dense than crossbar  Crossbar architecture has extra vias to segment wires  Crossbar architecture also has dangling capacitance problem

20 Carnegie Mellon University Center for Silicon System Implementation Experimental Flow

21 Carnegie Mellon University Center for Silicon System Implementation Results

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23 Carnegie Mellon University Center for Silicon System Implementation Conclusions  Switch Block architecture superior in terms of critical path  Crossbar architecture travels through many more vias  Vias add up with large fan-out nets  Crossbar architecture benefits  Increase flexibility which allows less routing tracks  Increased density also allows for more available tracks then then Switch Block  May be useful when routing congestion is a problem  May improve delay in crossbar architecture by segmenting wires, thus longer wires pass through less vias