Modeling & Manufacturing Using Alpha_1

Slides:



Advertisements
Similar presentations
Suspension Systems - 1 Topics covered in this presentation:
Advertisements

By: Matt Mihelish Joe Winston
Technology Interactions ‹ Chapter Title Copyright © Glencoe/McGraw-Hill A Division of The McGraw-Hill Companies, Inc. Technology Interactions Computer-aided.
C1 - The Impact of CAD on the Design Process.  Consider CAD drawing, 2D, 3D, rendering and different types of modelling.
Formula 1 Group Members: Quinn Collett Steve Godlewski Tobiah Halter Jeff Swanson Academic Advisor: Dr. Chien Wern June 4, 2003.
C4 – Rapid Prototype Manufacture
Horizontal Milling Operations
UNIT 16: Extrusion and Injection moulding Manufacturing Engineering Unit 16 Copyright © 2012 MDIS. All rights reserved. 1.
Designing Product Families – IVALO Lighting IVALO Lighting ME 597B Designing Product Families David EricsonMike Minnicino Nakhiah GoulbourneRyan Noss Andrew.
TAREK A. TUTUNJI Rapid Prototyping. Prototype A prototype can be defined as a model that represents a product or system. This model is usually used for.
Team UDFSAE: Suspension Group
ANATOMY OF MOTOR CAR PREESNTED BY AJAY K. JAIN. ANATOMY OF THE CAR.
SPRAY-UP. WHAT IS SPRAY-UP? one or more continuous fiber rovings fed through a chopper one or more continuous fiber rovings fed through a chopper fiber.
MECH Design Project I, Fall 2013 Formula SAE Brake Rotor Optimization Interim Presentation November 28, Team #2 Alex Burgess Karim Shaloh.
Rapid Prototyping Technologies Wei-Ren Ng Department of Electrical and Computer Engineering, University of Arizona.
ODU Formula SAE MAE 435 Final Report 4/23/13. Introduction Charles Pearson The 2013 Michigan FSAE Competition Competition Scoring: Static Events o Design.
Vertical-Axis Wind Turbine Kang Zheng Aaron Peterson Mohd Ramjis.
Mini-Baja Advisory Presentation April 27, 2007 Quentin Holmes Chris Meyer.
Unit 4 Machine Tools Machine Tools (Basic Elements, Working principle
Advanced Manufacturing Laboratory Department of Industrial Engineering Sharif University of Technology Session # 15.
Manufacturing a Telescope. Input A telescope consists of an optical system (the lenses and/or mirrors) and hardware components to hold the optical system.
Lathe and drilling machines
The Evolution of Machine Tools ETSU ENTC 3020 Technology & Society.
Automotive systems By: Salvador Madrigal. Electrical System 1.Ignition systems 2.Starting systems 3.Charging systems 4.Lighting systems.
Examples of Machines Used in CIM Applications
Portfolio michael wybenga.
Tutorial (Basics in SolidWorks) 小明 in ERB106.  Modeling  2D ▪ Sketching ▪ Dimensioning ▪ Mirror/Pattern ▪ Trim/Extend ▪ Fillet/Chamfer  3D ▪ Extruded/
Lathe and drilling machines
Model Making in Design Model making plays a vital role in the process of designing. At every stage of design, from conception to completion, the construction.
A PRESENTATION on “ SUSPENSION SYSTEM ”
PSU Formula SAE Team: Advised by: Jim Carlin Dr. Turcic Dallas Cutler
Mechanical Engineering Department
Automotive Brake Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All.
N ITRO G AS P OWERED R/C C AR 1:10 Scale Brian Zarko James Powers Judy Chun Alan Lambert Aaron Fackler Adam Lopez Department of Mechanical and Aerospace.
Modelling Design for Manufacture.  Plays a vital role in the process of designing. From conception to completion  Three dimensional models: Provides.
Introduction to Manufacturing Processes
Scope Development Component Specification Concept Development Design, Mockup, Engineering Prototyping Production This project timeline template is customizable.
1 Team Mieux Critical Design Review ASME Bulk Material Transporter AME 470 Ltd. December 7, 2004.
STEM Problem Solving Process QuestionsResearch Possible Solutions Plan Development Correction to Solution Test Data Collection Refine Solution Deployment.
MAE 435 Progress Report Team: Formula SAE Due Date: 2/8/2016 Advisors: Dr. Bawab; Nathan Luetke Presenter: Ryan P.
Problem Solving Process Questions Research Development Plan Test Data Collection Refine Solution Deployment Plan.
Electrical systems, Engine systems, Chassis systems, Miscellaneous systems.
1 JEOPARDY! Version 2005: Review for IED 2 Design Process Sketching Visualization Geometric Relations Modeling $100 $200 $300 $400 $500 Presentations.
A TECHNICAL INSPECTOR’S GUIDE TO THE 2015 FSAE RULES PART 7 NOISE TEST, FUEL FILLING & DYNAMIC EVENTS.
Prototyping 3-D Printing Curriculum. Overview Rapid prototyping 3-D printing introduction Materials handout Next class.
Computer – Aided Design Terminology You must have a generic understanding of commands and techniques which are used in a number of packages (YOU CANNOT.
Lesson Plan: Drafting and Design J6-2. What is 3D solid modeling? How do 3D solid modeling programs work?
Horizontal Milling Machines and Accessories
FORMULA SAE ELECTRIC. CONCEPT OF THE COMPETITION To provide students the opportunity to enhance their engineering design and project management skills.
Seminar On CNC Machine Submitted To: Submitted By:
Primary and Secondary Processes
Manual Drivetrains and Axles
Machines Used in Computer Integrated Manufacturing Applications
ICT application in product design and manufacture
Jeopardy Auxiliary Section Annotation Other $100 $100 $100 $100 $100
Part The smallest removable item on a car Not normally disassembled
Electrical Discharge Machine - EDM
Rapid Tooling.
Horizontal Milling Machines and Accessories
Product design Modelling.
GESAC, Inc - Capabilities
Primary and Secondary Processes
Doing Vertical Milling
Gear manufacture Dr. Mohamed Ahmed Awad.
Revolve A solid can be created by revolving a shape around an axis.
Product design Modelling.
Machine Tools Machine Tools (Basic Elements, Working principle
MAE 435 Progress Report II 4/2/13.
Revolve A solid can be created by revolving a shape around an axis.
Presentation transcript:

Modeling & Manufacturing Using Alpha_1 Samuel Drake

1984 -- Start of what became the AML Purchased 5-Axis Vertical Machining Center First Manufactured Item – 3D surface for a shaped charge Second Demonstration Item – Injection mold for a teaspoon that had been modeled by Beth Cobb. Made Plastic spoons with an Alpha_1 logo

Adding Capability to the AML 1989 Mill-Turn 1991 Stereo Lithography Rapid Prototyping 1992 Sinking EDM 1994 5-Axis Horizontal Machining Center 1995 Wire EDM ?? Coordinate Measuring Machine 2002 Move to High Bay in Kennecott 2005 High Speed 5-Axis Machining Center

Moving into Kennecott

Major Machine Lineup in AML

Parts on Demand System and Bushing Maker ~1989 Started working with Hill AFB Origins of what became FeatureCAM Developed Bushing Maker Software with EGS Live Demo in AML Demo with EGS at Hill AFB

Early Work on FeatureCAM Prior work with Samuel Sela on defining features for feature-based design Basic concepts for FeatureCAM came from talking with Russ Fish on how to automate “Parts on Demand System” Concepts of using stock and part is what is left after subtracting manufacturing features. Work with Chi Cheng Ho and Beth Cobb on making manufacturing features.

Modeling and Manufacturing Air Force Parts -- F4 Sway Brace None of the Air Force drawings were technically correct

1993 Modeling and Manufacturing First Complex Assembly Front Upright, Spindle, Hub, Caliper, Brake Rotor for Mini-Baja Went together with no rework, forever proving the value of manufacturing from solid models

Early 90’s--Work with DARPA on Modeling and Manufacturing Diesel Engine Major modeling effort with many of the Alpha_1 staff involved in modeling different parts. Made animated video of running engine Made 1/3 scale model using Stereo Lithography Rapid Prototyping Machined 1/3 scale model from Aluminum Part way thru, DARPA wanted it to actually run. Made it run on compressed air

Collaborative Work with DARPA ~ 1995 – Early use of web-based collaboration with Stanford and others (Michigan State?, Cornell?) to design and build electro-optical tracker

Collaborative Work with UNC and Henry Fuchs Optical Sensor Ball Multiple Camera System for Video Conferencing Plastic Mold for Stereo video/optical head mount display for surgery Multi angle mirror device

1996 -- More Complex Modeling and Manufacturing Final Drive for Formula SAE First Use of Wire EDM to cut splines and gears

More Gear and Splines

FormulaSAE Intake Manifold Made wax cores using FDM Rapid Prototyping Machine. Cores wrapped with composite. Wax melted after composite was cured

Manufacturing a FormulaSAE Car using Alpha_1 and FeatureCAM Alpha_1/FeatureCAM Parts Composite Chassis Wheel Centers Front and Rear Suspension with integrated brakes Final Drive with quick change Gears Intake Manifold Gear Shifter Throttle Body 2006 Car with the Team Captain

Drilling for Oil Diamond Drill for high speed drilling Modeled from “napkin sketches plus cutter locations New Design with rotating cutters

Multi-Mode Microwave Antenna for L3 Comm Replaced 44 parts with 3 parts by realizing the desired shape was a ruled surface that could be cut with a 4-axis wire EDM

Full Scale Diesel Engine Parts

Current Work using FeatureCAM